Industrial fat melter for food and pharma applications
Optimize your production line with an advanced solution designed to efficiently melt and blend fat-based and liposoluble products, ensuring a consistent and homogeneous composition for downstream processes.
Melts and Blends Fat-Based Products Efficiently
The Melter from Soren Srl is engineered to efficiently process fat-based products across the food, cosmetic, and pharmaceutical industries. Specially designed for continuous operations, it leverages a heating coil system with hot water or steam circulation to achieve precise melting and homogenization. Suitable for applications in sauces, margarines, and creams, it handles flow rates from 100 to 1500 kg/h, with custom designs available for larger capacities.
A propeller agitator ensures consistent blending, while the optional CIP spray balls facilitate thorough cleaning. The dimpled jacket design allows for high fluid turbulence, optimizing heat transfer efficiency and maintaining products in a liquid phase with minimal energy consumption. Constructed with AISI 316 stainless steel for product contact surfaces and mineral wool insulation, The Melter ensures robustness and longevity. It supports flexible integration into existing processing lines, offering customization options to meet specific production requirements.
Benefits
- Enhances operational efficiency with customizable flow rate options.
- Ensures consistent product quality through precise heating and blending.
- Streamlines maintenance with optional CIP cleaning system.
- Optimizes energy use with efficient heat transfer design.
- Constructed for durability in demanding industrial environments.
- Applications
- Shortening,Sauces,Pestos,Cosmetic industry,Creams,Food industry,Fat-based products,Liposoluble products,Ice cream,Margarine,Pharmaceutical industry
- End products
- Steps before
- Dispersing,Mixing,Heating
- Steps after
- Blending,Filling,Cooling
- Input ingredients
- fat based products,liposoluble products,water-in-fat emulsion,blocks of fat
- Output ingredients
- melted products,homogeneous blends
- Market info
- Flow Rate
- 100–1500 Kg/h
- Heating Temperature
- 80°C for heating coil
- Secondary Heating Temperature
- 50°C for jacket
- Material
- AISI 316 St. Steel (Product contact surfaces)
- Outer Jacket Material
- AISI 304 St. Steel
- Insulation Thickness
- 50 mm Mineral Wool
- Maximum Media Pressure
- 5 bar
- Agitator Type
- Propeller with Inclined Blades
- Surface Finish
- Satin finished internal,2B external
- Spray Balls
- Optional
- Flow rate
- 100 to 1500 Kg/h
- Batch vs. continuous operation
- Batch / Customizable Flow Rate
- Heat exchange mechanism
- Hot water / Steam
- Agitation method
- Propeller agitator with inclined blades
- Cleaning method
- Spray balls (optional) / CIP
- Corrosive resistance (e.g. acids)
- AISI 316
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Machine footprint
- Customizable
- Tank shape
- Cylindrical
- Tank size
- Custom (100 to 1500 Kg/h)
- Feed/discharge method
- Top feed,bottom discharge
- Outer jacket material
- AISI 304 St. Steel
- Inner surface finish
- Satin finished
- Insulation thickness
- 50 mm
- Propeller agitator type
- Inclined blades
- Flow rate customization
- 100 to 1500 Kg/h,larger with custom design
- Heating medium
- Hot water or steam
- Agitator type
- Propeller agitator with inclined blades
- Spray balls
- Optional for cleaning
- Material
- AISI 316 St. Steel
- Insulation type
- Mineral wool,50 mm thick
- Outer jacket material
- AISI 304 St. Steel
- Surface finish
- Satin finished internal,2B external