In-line seal checker for high-speed snack packaging

Ensure flawless package integrity with in-line leak detection, enhancing quality control and operational efficiency in high-speed snack packaging lines.

Detects Leaks and Ensures Package Integrity

The Ishida TSC-RVS In-line Seal Checker provides snack food manufacturers with precise leak detection and quality assurance for their high-speed packaging lines. It operates by inspecting each package for air leaks and thickness variations, ensuring that only intact products proceed downstream. Designed for integration with existing packaging and inspection equipment, it seamlessly communicates with case packers and bagmakers to optimize your production line. Suitable for a variety of snack products, including potato chips, kettle-style chips, and cheese puffs, it streamlines the quality control process. Capable of handling up to 150 bags per minute, this system boosts throughput without sacrificing accuracy. With user-friendly controls and adaptability to various packaging materials, it minimizes downtime and maximizes production efficiency.

Benefits

  • Enhances product quality by ensuring package integrity, reducing waste.
  • Streamlines production with seamless integration into existing lines, optimizing efficiency.
  • Accommodates high-speed operations, inspecting up to 150 packages per minute.
  • Minimizes maintenance with user-friendly design and minimal setup adjustments.
  • Reduces operational costs by preventing packaging errors and subsequent rework.

General


Applications
Extruded snacks,Plantain chips,Snacks,Fruit snacks,Banana chips,Snack foods,Pellet snacks,Tortilla chips,Nuts,Potato chips,Kettle chips,Corn chips,Legume snacks
End products
Plantain crisps,Banana snacks,Tortilla chips,Pork rinds,Kettle-style chips,Cheese puffs,Dried apple chips,Roasted peanuts,Seasoned almonds,Corn tortilla chips,Cheese balls
Steps before
Filling,Conveying,Weighing
Steps after
Packing,Case Packing,Final Inspection
Input ingredients
sealed packages,snack foods,high-speed packaging lines,air leaks,thickness variations
Output ingredients
leak-free packages,high-quality packs,retailer-ready products
Market info
Heat and Control (Ishida) is renowned for manufacturing high-quality processing and packaging equipment, offering innovative solutions for weighing, packaging, and inspection systems, particularly in the food industry, with a strong reputation for reliability and precision.

Technical Specifications


Speed
Up to 150 bags per minute
Accuracy
High-precision testing of air leaks and thickness variations
Integration
Seamlessly integrates with Ishida packaging equipment
Operation
User-friendly

Operating Characteristics


Automation level
High-speed
Integration
Seamless with Ishida equipment
Operation type
In-line
Bag handling
Gentle
Quality control
High-precision testing
Leak detection
Accurate
Integration with communication systems
Smart communications

Material Compatibility


Cleanability
Yes
Corrosive resistance (e.g. acids)
No
Abrasion resistance
No
Biological compatibility
Yes
Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm

Product type Characteristics


Product sensitivity
Heat sensitive / Not heat sensitive
Product type
Snack food / Confectionery / Baked goods
Packaging size
Small / Medium / Large
Container shape
Bag / Box / Container
Sealing quality
High precision / Standard
Product handling requirements
Gentle / Robust
Product type variability
Uniform / Variable
Leak detection sensitivity
High / Medium / Low
Automation compatibility
PLC / SCADA / Manual

Physical Characteristics


Compact footprint
Seamless integration with existing equipment
Control panel type
User-friendly interface
Discharge method
Integrated with bag handling system

Custom Options


Integration possibilities
Seamless integration with Ishida equipment