Ice water extraction system for solventless extract production

Optimize your plant-based extraction processes with a modular solution designed for solventless concentrate production, ensuring efficient trichome separation and enhanced operational scalability.

Processes Solventless Ice Water Extraction

The Solventless Mesclatore – Ice Water Extraction System from Across International is engineered for botanical extraction labs seeking solventless extraction solutions. This modular system automates the agitation of biomass to isolate trichomes, optimizing yield and purity in products like cannabis concentrates, rosin, and essential oils. The Mesclatore uses a swappable trolley design, allowing for easy adaptation and expansion, and operates with programmable, computer-controlled settings to suit diverse production needs. With a capacity of 100 gallons, it effectively handles batches of up to 20,000 grams of fresh frozen material. Integration with the Magna Agitatore Pro extends its capabilities with precise sieving via a rotary vibrating screen, enhancing efficiency without additional solvent use. Constructed with FDA food-grade polypropylene and available in 316L stainless steel, the system withstands rigorous industrial environments while ensuring compliance with safety standards. Its easy-to-clean structure and low operating costs make it a cost-effective choice for scaling up production in medium-sized and craft labs.

Benefits

  • Streamlines production with automated, modular design, reducing manual labor requirements.
  • Enhances yield and purity of solventless extracts, increasing profitability.
  • Operates efficiently without need for chillers, cutting energy and resource costs.
  • Integrates seamlessly with existing systems, offering scalable solutions for growing operations.
  • Low maintenance design minimizes downtime, ensuring consistent and reliable processing.

General


Applications
Botanical extraction,Nutraceuticals,Solventless concentrates,Plant-based extracts,Essential oils
End products
Bubble hash,Nutraceutical powders,Terpenes,Essential oil distillates,Cannabis concentrates,Hemp oil,Herbal extracts,Solventless hash,Rosin,Plant tinctures
Steps before
Biomass Preparation,Trichome Isolation
Steps after
Trichome Sieving,Product Packaging
Input ingredients
biomass,flowers,trichomes,ice water,fresh frozen wet material
Output ingredients
solventless ice water extracts,trichomes,extracted biomass
Market info
Across International is known for manufacturing high-quality thermal management equipment, such as vacuum ovens, furnaces, and laboratory equipment, with a strong reputation for reliability and innovation in industries like materials research, cannabis processing, and laboratory testing.

Technical Specifications


Capacity
100 Gallons
Weight
350 kg
Recommended Compressor
5HP 17.9 CFM @ 100 PSI
Compressed Air Pressure
From 25 to 100 PSI
Compressed Air Pressure Consumption
5.6-42.3 CFM
Noise Level
70 dB
Electrical
230V 60Hz 1 Phase
Operating Temperature
0 F to 160 F
Maximum Flow Rate
29 GPM
Fresh Frozen Wet Capacity per batch
20,000 Grams

Operating Characteristics


Automation level
Manual / PLC
Batch vs. continuous operation
Batch
CIP/SIP
Manual
Cleaning method
Manual

Material Compatibility


Abrasion resistance
High resistance
Biological compatibility
FDA Food Grade Polypropylene
Cleanability
Easy to clean and disassemble
Corrosive resistance (e.g. acids)
316L Stainless Steel
Insulation
Low Ice Usage


FDA Materials
FDA Food Grade Polypropylene

Physical Characteristics


Machine Footprint
Not specified
Tank Capacity
100 Gallons
Material
German Polypropylene Materials
Agitation Method
Low shear impeller
Mounted
On casters
Motorized Lift
Included
Insulation
Insulated Trolley
Discharge Method
Gravity or Pump Drain/Transfer
Filtering Reservoir
Large

Custom Options


Control panel type
Programmable Touch Screen Controller
Integration possibilities
Computer-controlled system
Finish Options
Standard Finish / Electropolish Finish
Swappable Components
Swappable trolleys
Assisted Extraction
Ultrasonic Assisted Extraction