High temperature clean room ovens

Achieve precise environmental control for heating, drying, and sterilizing sensitive materials, ensuring contamination-free processes in high-stakes production environments.

Heats and Conditions Materials in Controlled Environments

The High Temperature Clean Room Oven HTCR 95 by Carbolite Gero is engineered for precise thermal processing in sensitive industries such as pharmaceuticals and biotechnology. This oven distinguishes itself through its ability to function in ISO 14644-1 Class 5 or 6 environments, ensuring a contamination-free production process. It helps achieve uniform heating, drying, and curing of materials like pharmaceutical powders and biopharmaceuticals, while maintaining controlled environmental conditions.

Offered in chamber volumes ranging from 28 to 1000 liters and designed for maximum operating temperatures of 400°C, 500°C, or 600°C, the HTCR 95 provides flexibility for various batch sizes and materials. The fully sealed low thermal mass insulation prevents fiber shedding, crucial for maintaining purity levels.

Integration into your production line is seamless with options for sophisticated digital controllers and multisegment programmers that allow precise control and data logging. The unit prioritizes energy efficiency with its fully enclosed brushless fan motor and over-temperature protection, which safeguards valuable materials and permits unattended operations.

Manufactured from polished stainless steel, the HTCR 95 is designed for easy cleaning and maintenance. Customizable options such as cable entry ports, lockable doors, and bespoke stands enable adaptation to specific manufacturing needs, while compliance with industry standards is assured.

Benefits

  • Ensures contamination-free processing in critical environments, meeting ISO Class 5 and 6 standards.
  • Offers precise thermal control, enhancing product consistency and quality.
  • Reduces operational costs with energy-efficient design and low maintenance requirements.
  • Flexible integration with customizable options for diverse manufacturing setups.
  • Safeguards products with reliable over-temperature protection, ideal for unattended operations.

General


Applications
Supplements,Vitamins,Metal powders,Fine chemicals,Pharmaceutical tablets,Nutraceuticals,Pharmaceutical powder,Biopharmaceuticals,Enzymes,Coating materials,Batteries
End products
Zinc supplements,Insulin,Tablet coatings,Magnesium stearate coatings,Ascorbic acid tablets,Penicillin,Lithium-ion batteries,Vitamin d3 tablets,Gold nanoparticles,Protein powder supplements,Omega-3 capsules,Iron supplements,Amylase enzymes,Graphite powders
Steps before
Material Entry Regime
Steps after
Sterilization,Cooling
Input ingredients
materials meeting ISO 14644-1 Class 6 standards,materials meeting ISO 14644-1 Class 5 standards,various industrial and laboratory materials
Output ingredients
heat-treated materials,materials maintained within clean room standards,materials conditioned at high temperatures (400°C,500°C,600°C)
Market info
Carbolite Gero is renowned for designing and manufacturing high-temperature laboratory and industrial furnaces and ovens, offering expertise in heat treatment solutions, with a reputation for quality, reliability, and precise thermal processing across various industries.

Technical Specifications


Maximum Operating Temperature
400°C,500°C,600°C
Chamber Volume
28 to 1000 litres
Fan Motor
Fully enclosed brushless
Controller
Carbolite Gero 301
Control Panel
Membrane with clear bright LED display
Construction
Double skin
Door Seal
Particle free silicone rubber
Interior
Polished stainless steel sealed
Insulation
Full sealed low thermal mass
Over-temperature Protection
Yes
ISO Clean Room Compatibility
ISO 14644-1 Class 5 and 6
Shelves
Perforated stainless steel
Operating Modes
Unattended Operation Available

Operating Characteristics


Maximum Operating Temperature
400°C,500°C or 600°C
Operation Environment
ISO 14644-1 Class 5 or 6
Operation Mode
Batch
Fan Type
Fully enclosed brushless fan motor
Automation Level
Single ramp to set-point,process timer
Over-Temperature Protection
Yes
Material Entry Regime
Through customer's standard

Material Compatibility


Cleanability
Smooth easily cleaned gloss epoxy exterior
Corrosive resistance (e.g. acids)
Polished stainless steel sealed interior
Biological compatibility
Particle free silicone rubber door seal
Abrasion resistance
Full sealed low thermal mass insulation
Durability under high heat
Maximum operating temperatures of 400°C,500°C,and 600°C

Physical Characteristics


Chamber Volume
28 to 1000 litres
Maximum Operating Temperature
400°C,500°C,600°C
Exterior Finish
Smooth easily cleaned gloss epoxy
Interior Material
Polished stainless steel
Insulation
Full sealed low thermal mass
Fan Type
Fully enclosed brushless fan motor
Door Seal
Particle free silicone rubber
Construction
Double skin
Shelves
Perforated stainless steel
Footprint
Fixed or castor mounted floor stands
Access Port
For independent thermocouple