High-speed conveyor belt scale for high-flow applications
Achieve precise continuous material flow with a robust belt scale designed for high-speed, heavy-duty conveyors, ensuring seamless integration and optimized dosing efficiency across challenging operational environments.
Measures and Weighs Bulk Material Flow
The LBS Belt Scale from HASLER Group delivers precision in high-speed material weighing, invaluable for industries such as cement and mining. Featuring a parallelogram weighing station and friction wheel speed measurement, it ensures continuous, accurate data for flow management. Capable of processing up to 20,000 tons per hour, it seamlessly integrates into your existing operations with simple automation via the BFC digital controller. Its robust design withstands harsh environments with stainless-steel and aluminum materials, while requiring minimal maintenance and fast calibration. Ideal for applications from clinker and limestone to polymer resins, the LBS is your solution for efficient bulk flow tracking.
Benefits
- Enhances production efficiency with real-time, precise bulk material weighing.
- Minimizes operational costs by eliminating the need for upstream silo emptying.
- Provides durable performance with robust construction suitable for harsh environments.
- Facilitates easy integration and fast setup with plug-and-play calibration.
- Reduces maintenance downtime through easy-to-access service menus and components.
- Applications
- Polymers,Hydrometallurgy,Water treatment,Fertilisers,Metals processing,Metals recycling,Minerals processing,Amino,Technical ceramics,Specialty acids,Resins,Mining,Flue gas desulphurization,Cement
- End products
- Lime,Iron pellets,Specialty chemicals for flue gas treatment,Processed amino acids,Technical ceramic tiles,Aluminium slag,Fly ash,Clinker,Limestone bricks,Processed polymers,Coal pellets,Fertilizer granules,Specialty resins
- Steps before
- Material Extraction,Material Screening,Crushing,Pre-Weighing
- Steps after
- Material Sorting,Material Transportation,Storage,Further Processing
- Input ingredients
- clinker,lime,limestone,raw powder,limestone-clay mix,lignite,iron ore,fly ash,coal
- Output ingredients
- bulk material flow,cumulative weight
- Market info
- HASLER Group is known for manufacturing and supplying industrial engineered-to-order (ETO) equipment, specializing in mixing, filtration, and sealing solutions for various industries, with a reputation for quality and innovation in handling challenging process applications.
- Speed
- Up to 7.0 m/s
- Capacity
- Up to 20,000 t/h
- Accuracy
- ±0.5%
- Automation
- Automatic belt rotation detection
- Material Flow Measurement
- Real-time,continuous
- Dosing Efficiency
- Improved with a speed detection wheel
- Calibration
- No on-site calibration if digital sensor option is selected
- Construction
- Stainless-steel arm,aluminium wheel with profiled thread
- Compatibility
- Adjusts to standard S20 belt conveyors,compatible with S18 sizes
- Working mechanism
- Parallelogram principle
- Automation level
- PLC / SCADA
- Batch vs. continuous operation
- Continuous
- CIP/SIP
- Not applicable
- Material flow rate
- Up to 20,000 t/h
- Conveyor speed
- Up to 7.0 m/s
- Integrated steps
- Belt speed detection,dynamic tare function
- Maintenance features
- Easy servicing and maintenance
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Construction material
- Stainless steel arm,aluminium wheel
- Installation type
- Horizontal or inclined installation
- Control panel type
- Simple BFC digital controller
- Integration possibilities
- Stand-alone solution with no need for additional wiring
- Flexibility
- Adjusts to all standard S20 belt conveyors compatible with S18 sizes
- Mounting options
- Can be installed horizontally or on an incline