High-speed conveyor belt scale for high-flow applications

Achieve precise continuous material flow with a robust belt scale designed for high-speed, heavy-duty conveyors, ensuring seamless integration and optimized dosing efficiency across challenging operational environments.

Measures and Weighs Bulk Material Flow

The LBS Belt Scale from HASLER Group delivers precision in high-speed material weighing, invaluable for industries such as cement and mining. Featuring a parallelogram weighing station and friction wheel speed measurement, it ensures continuous, accurate data for flow management. Capable of processing up to 20,000 tons per hour, it seamlessly integrates into your existing operations with simple automation via the BFC digital controller. Its robust design withstands harsh environments with stainless-steel and aluminum materials, while requiring minimal maintenance and fast calibration. Ideal for applications from clinker and limestone to polymer resins, the LBS is your solution for efficient bulk flow tracking.

Benefits

  • Enhances production efficiency with real-time, precise bulk material weighing.
  • Minimizes operational costs by eliminating the need for upstream silo emptying.
  • Provides durable performance with robust construction suitable for harsh environments.
  • Facilitates easy integration and fast setup with plug-and-play calibration.
  • Reduces maintenance downtime through easy-to-access service menus and components.

General


Applications
Polymers,Hydrometallurgy,Water treatment,Fertilisers,Metals processing,Metals recycling,Minerals processing,Amino,Technical ceramics,Specialty acids,Resins,Mining,Flue gas desulphurization,Cement
End products
Lime,Iron pellets,Specialty chemicals for flue gas treatment,Processed amino acids,Technical ceramic tiles,Aluminium slag,Fly ash,Clinker,Limestone bricks,Processed polymers,Coal pellets,Fertilizer granules,Specialty resins
Steps before
Material Extraction,Material Screening,Crushing,Pre-Weighing
Steps after
Material Sorting,Material Transportation,Storage,Further Processing
Input ingredients
clinker,lime,limestone,raw powder,limestone-clay mix,lignite,iron ore,fly ash,coal
Output ingredients
bulk material flow,cumulative weight
Market info
HASLER Group is known for manufacturing and supplying industrial engineered-to-order (ETO) equipment, specializing in mixing, filtration, and sealing solutions for various industries, with a reputation for quality and innovation in handling challenging process applications.

Technical Specifications


Speed
Up to 7.0 m/s
Capacity
Up to 20,000 t/h
Accuracy
±0.5%
Automation
Automatic belt rotation detection
Material Flow Measurement
Real-time,continuous
Dosing Efficiency
Improved with a speed detection wheel
Calibration
No on-site calibration if digital sensor option is selected
Construction
Stainless-steel arm,aluminium wheel with profiled thread
Compatibility
Adjusts to standard S20 belt conveyors,compatible with S18 sizes

Operating Characteristics


Working mechanism
Parallelogram principle
Automation level
PLC / SCADA
Batch vs. continuous operation
Continuous
CIP/SIP
Not applicable
Material flow rate
Up to 20,000 t/h
Conveyor speed
Up to 7.0 m/s
Integrated steps
Belt speed detection,dynamic tare function
Maintenance features
Easy servicing and maintenance

Material Compatibility


Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm

Physical Characteristics


Construction material
Stainless steel arm,aluminium wheel
Installation type
Horizontal or inclined installation

Custom Options


Control panel type
Simple BFC digital controller
Integration possibilities
Stand-alone solution with no need for additional wiring
Flexibility
Adjusts to all standard S20 belt conveyors compatible with S18 sizes
Mounting options
Can be installed horizontally or on an incline