High-output blister packaging system
Maximize blister packaging efficiency with continuous-motion capabilities, ensuring superior sealing quality and high-speed throughput for diverse tablet and capsule configurations.

Forms, Seals, and Packs Blister Formats
The BLISTER X, engineered by ACG, is a state-of-the-art continuous-motion blister packaging machine. Utilizing a sophisticated servo-controlled system, it excels in forming, sealing, and packing both cold-form and thermoform blisters efficiently. Designed with pharmaceutical and nutraceutical manufacturers in mind, it simplifies the challenge of high-output production while maintaining superior blister quality. The system supports a broad range of applications, from cold and flu tablets to complex combi-packs like neuroprotective and cardiac health supplements. It operates at up to 55 thermoforming cycles per minute, backed by a large format area of 276 mm x 220 mm, to accommodate diverse packaging needs. Integration into existing lines is seamless, thanks to high-speed servo-controlled feeding and dropping mechanisms. Additionally, it guarantees precise print registration control and superior sealing with independently controlled rollers. Available with multiple material compatibilities, the BLISTER X meets stringent pharmaceutical standards, ensuring reliable and efficient operation within any production scale.
Benefits
- Boosts production efficiency with high-speed, continuous operation.
- Enhances product quality with precise temperature and sealing control.
- Increases output flexibility with large-format capabilities for varied blister pack designs.
- Seamlessly integrates into existing lines, minimizing reconfiguration time.
- Ensures compliance with pharmaceutical standards for safety and reliability.
- Applications
- Supplements,Cold-form blisters,Combi-packs,Pharmaceutical tablets,Nutraceuticals,Thermoform blisters,Blister packaging
- End products
- Neuroprotective supplements in combi-packs,Cold and flu tablets,Cardiac health omega-3 combi-packs,Vitamin c effervescent tablets,Multivitamin supplements,Probiotic blister packs,Herbal supplement blister packs,Omega-3 capsules,Child-resistant blister packs for pain relief medication,Blister packs for anti-allergy pills
- Steps before
- Granulation,Pelletisation,Encapsulation,Tablet compression
- Steps after
- Cartoning,Vision Inspection,Supply chain traceability,Support packing
- Input ingredients
- PVC,PVC/PVdC,Aclar,Triplex (PVC/PE/PVdC),cold-form foil (Alu)
- Output ingredients
- blister packs,combi packs
- Market info
- ACG World is known for manufacturing capsules and capsule filling machines, providing integrated pharmaceutical solutions with a strong reputation for innovation, quality, and comprehensive service offerings in the pharmaceutical manufacturing industry.
- Forming cycle
- Thermoforming
- Maximum blister size
- 276 mm x 220 mm
- Forming depth
- ,lt
- 12 mm
- Forming materials
- PVC,PVC/PVdC,Aclar,Triplex (PVC/PE/PVdC),cold-form foil (Alu)
- Lidding materials
- Push-through and child-resistant foil/peelable paper
- Temperature control
- ±2.5°C
- Automation
- Completely servo-controlled
- Punching speed
- High-speed
- Blister dropping
- High-speed servo-controlled
- Format area
- 276 mm x 220 mm
- Production flexibility
- Single/twin/three track and combi packs
- Automation level
- Servo-controlled
- Cleaning method
- Manual / Automated
- Batch vs. continuous operation
- Continuous
- Feeding mechanism
- Servo-controlled rotary vibrator
- Integration
- Seamless line integration with cartoning
- Sealing process
- Servo-controlled rotary sealing
- Temperature control
- ±2.5°C
- Track configuration
- Single/twin/three track
- Film forming materials
- PVC,PVC/PVdC,Aclar,Triplex,cold-form foil (Alu)
- Lidding materials
- Push-through and child-resistant foil/peelable paper
- Forming area size
- 276 mm x 220 mm
- Forming depth
- <12 mm
- Control panel type
- Servo-controlled
- Integration possibilities
- Seamless line integration with cartoning machinery
- Track configuration
- Single/twin/three track and combi packs
- Sealing quality
- Diamond-type sealing for cold-form and thermoform blisters
- Feeding mechanism
- Servo-controlled rotary vibrator feeding
- Sealing and counter sealing roller
- Independently servo-controlled
- Temperature control
- ±2.5°C