High-output blister packaging system

Maximize blister packaging efficiency with continuous-motion capabilities, ensuring superior sealing quality and high-speed throughput for diverse tablet and capsule configurations.

Forms, Seals, and Packs Blister Formats

The BLISTER X, engineered by ACG, is a state-of-the-art continuous-motion blister packaging machine. Utilizing a sophisticated servo-controlled system, it excels in forming, sealing, and packing both cold-form and thermoform blisters efficiently. Designed with pharmaceutical and nutraceutical manufacturers in mind, it simplifies the challenge of high-output production while maintaining superior blister quality. The system supports a broad range of applications, from cold and flu tablets to complex combi-packs like neuroprotective and cardiac health supplements. It operates at up to 55 thermoforming cycles per minute, backed by a large format area of 276 mm x 220 mm, to accommodate diverse packaging needs. Integration into existing lines is seamless, thanks to high-speed servo-controlled feeding and dropping mechanisms. Additionally, it guarantees precise print registration control and superior sealing with independently controlled rollers. Available with multiple material compatibilities, the BLISTER X meets stringent pharmaceutical standards, ensuring reliable and efficient operation within any production scale.

Benefits

  • Boosts production efficiency with high-speed, continuous operation.
  • Enhances product quality with precise temperature and sealing control.
  • Increases output flexibility with large-format capabilities for varied blister pack designs.
  • Seamlessly integrates into existing lines, minimizing reconfiguration time.
  • Ensures compliance with pharmaceutical standards for safety and reliability.

General


Applications
Supplements,Cold-form blisters,Combi-packs,Pharmaceutical tablets,Nutraceuticals,Thermoform blisters,Blister packaging
End products
Neuroprotective supplements in combi-packs,Cold and flu tablets,Cardiac health omega-3 combi-packs,Vitamin c effervescent tablets,Multivitamin supplements,Probiotic blister packs,Herbal supplement blister packs,Omega-3 capsules,Child-resistant blister packs for pain relief medication,Blister packs for anti-allergy pills
Steps before
Granulation,Pelletisation,Encapsulation,Tablet compression
Steps after
Cartoning,Vision Inspection,Supply chain traceability,Support packing
Input ingredients
PVC,PVC/PVdC,Aclar,Triplex (PVC/PE/PVdC),cold-form foil (Alu)
Output ingredients
blister packs,combi packs
Market info
ACG World is known for manufacturing capsules and capsule filling machines, providing integrated pharmaceutical solutions with a strong reputation for innovation, quality, and comprehensive service offerings in the pharmaceutical manufacturing industry.

Technical Specifications


Forming cycle
Thermoforming
Maximum blister size
276 mm x 220 mm
Forming depth
,lt
12 mm
Forming materials
PVC,PVC/PVdC,Aclar,Triplex (PVC/PE/PVdC),cold-form foil (Alu)
Lidding materials
Push-through and child-resistant foil/peelable paper
Temperature control
±2.5°C
Automation
Completely servo-controlled
Punching speed
High-speed
Blister dropping
High-speed servo-controlled
Format area
276 mm x 220 mm
Production flexibility
Single/twin/three track and combi packs

Operating Characteristics


Automation level
Servo-controlled
Cleaning method
Manual / Automated
Batch vs. continuous operation
Continuous
Feeding mechanism
Servo-controlled rotary vibrator
Integration
Seamless line integration with cartoning
Sealing process
Servo-controlled rotary sealing
Temperature control
±2.5°C
Track configuration
Single/twin/three track

Material Compatibility


Film forming materials
PVC,PVC/PVdC,Aclar,Triplex,cold-form foil (Alu)
Lidding materials
Push-through and child-resistant foil/peelable paper

Physical Characteristics


Forming area size
276 mm x 220 mm
Forming depth
<12 mm

Custom Options


Control panel type
Servo-controlled
Integration possibilities
Seamless line integration with cartoning machinery
Track configuration
Single/twin/three track and combi packs
Sealing quality
Diamond-type sealing for cold-form and thermoform blisters
Feeding mechanism
Servo-controlled rotary vibrator feeding
Sealing and counter sealing roller
Independently servo-controlled
Temperature control
±2.5°C