Emithermic Xe zone for baking biscuits and crackers

Achieve precise baking and drying for your bakery products with a system engineered for balanced heat distribution and enhanced product texture, minimizing downtime through easy maintenance and rapid component replacement.

Balances Heat and Controls Humidity for Baking

The Emithermic XE Oven Zone from Reading Bakery Systems offers a versatile solution for precision baking and drying in the food production industry. Utilizing a combination of Thermatec high radiant panels and electric radiant elements, this oven eliminates the need for gas burners, delivering balanced heat and ensuring optimal flavor and texture in products such as biscuits, crackers, and snacks. It includes a humidity-controlled product zone for enhanced baking control and integrates easily into existing production lines with its modular design. With throughput customizable to meet the demands of commercial bakeries and snack manufacturers, the Emithermic XE Oven Zone supports continuous and automatic operations. The electric components reduce downtime associated with traditional gas burner maintenance, while the energy-efficient design helps in cost savings. Built for safety and sanitation, it complies with food industry standards, offering easy cleaning access and explosion prevention features.

Benefits

  • Enhances product quality with balanced heat and precise humidity control.
  • Minimizes maintenance costs by eliminating gas burner upkeep.
  • Increases energy efficiency, supporting lower operational costs.
  • Modular design allows seamless integration with existing production lines.
  • Meets industry safety and sanitation standards, ensuring compliance and easy cleaning.

General


Applications
Cookies,Biscuits,Stackable chip,Snacks,Pet food,Expanded snack,Popped snack,Fried potato ring,Crackers,Granola,Bakery products,Pretzels
End products
Soft pretzels,Digestive biscuits,Chocolate chip cookies,Rice cakes,Onion rings,Honey granola clusters,Dry dog food kibbles,Pringles-style chips,Saltine crackers,Popcorn snacks,Cheese puffs
Steps before
Mixing,Dough Handling,Dough Forming
Steps after
Cooling,Packaging
Input ingredients
dough,biscuit mix,cracker mix,cookie mix,granola,pet food ingredients
Output ingredients
baked biscuit,baked cracker,baked cookie,baked granola,baked pet food
Market info
Reading Bakery Systems is renowned for its expertise in designing and manufacturing innovative industrial bakery equipment, particularly for snack food production, combining advanced technology and industry knowledge to enhance productivity and quality.

Technical Specifications


Heat Transfer Mode
Thermatec high radiant panels and convection baking
Heat Type
Electric radiant elements
Humidity Control
Humidity-controlled product zone
Maintenance
Electric components easily replaced
Automation
Feedback based control system
Installation
Factory built sections for quick and easy installation
Heat Options
Available in both gas or electric heat
Conversion
Existing ovens can be converted from gas to electric

Operating Characteristics


Automation level
Automatic / Recipe-based
Batch vs. continuous operation
Continuous operation
Air circulation control
Completely controllable
Feedback based control system
Automatic monitoring and adjusting
Flexibility in heat transfer
Flexible heat transfer modes
Installation
Factory built sections for quick installation
Humidity control
Humidity-controlled product zone
Maintenance
Simplified with easily replaceable components

Material Compatibility


Abrasion resistance
High
Biological compatibility
Food-safe materials
Cleanability
Easy
Corrosive resistance (e.g. acids)
Yes

Product type Characteristics


Product Zone Control
Humidity-Controlled

Physical Characteristics


Compact footprint
Yes
Modular design
Yes
Factory built sections
Yes
Large access doors
Easy cleaning
Flat floor in drying chamber
Easy debris removal
Control panel type
Feedback based control system
Discharge method
Not specified

Custom Options


Control panel type
PLC with HMI
Modular design
Yes