Double rotary press for high-volume tablet compression
Achieve high-speed, precision tablet compression with a machine that ensures optimized weight control and efficient rejection of defective units, enhancing productivity and quality in batch production.
Compresses Monolayer and Bilayer Tablets Efficiently
The PROTAB™ 700 from ACG is a state-of-the-art double rotary tablet compression machine designed for pharmaceutical and nutraceutical manufacturers facing large-scale production challenges. What sets it apart is its ability to compress both monolayer and bilayer tablets with precision, thanks to the InstAmend technology that immediately detects and corrects faulty punches, significantly minimizing process interruptions. This machine is adept at handling a variety of end-products, including paracetamol tablets and multivitamin supplements, with an output of up to 816,000 bilayer tablets per hour.
Furthermore, the PROTAB™ 700 features an interchangeable turret design, allowing for compression of different tablet sizes at varying speeds, and a servo-based automatic weight control system that ensures tablets of consistently precise weight. The toolless assembly design speeds up changeovers, reducing production downtime to just 60 minutes per batch. Designed for seamless integration into existing lines, this machine supports efficient operations with its sophisticated feeder design, effectively reducing formulation loss. Engineered for flexibility and efficiency, it meets stringent industry standards, facilitating compliance with regulatory requirements.
Benefits
- Enhances production efficiency with quick fault detection and correction, minimizing downtime.
- Offers flexible production with interchangeable turret design for various tablet sizes.
- Ensures consistent tablet quality through precise automatic weight control.
- Accelerates changeover time, reducing batch-to-batch transition to 60 minutes.
- Increases yield with a sophisticated feeder design, minimizing formulation loss.
- Applications
- Nutraceuticals,Supplements,Pharmaceutical tablets
- End products
- Herbal extract tablets,Omega-3 softgels,Glucosamine tablets,Iron supplements,Probiotic capsules,Vitamin c supplements,Calcium tablets,Multivitamin tablets,Protein supplements,Paracetamol tablets
- Steps before
- Granulation,Mixing
- Steps after
- Coating,Packaging
- Input ingredients
- tablet powder,formulation
- Output ingredients
- monolayer tablets,bilayer tablets,high-quality tablets,precise weight tablets
- Market info
- ACG World is known for its expertise in manufacturing pharmaceutical and nutraceutical processing and packaging machinery, offering innovative equipment solutions and maintaining a strong reputation for quality and reliability in the global market.
- Punch type
- DB / BB / BBB
- Punch stations
- 51 / 63 / 79 / 85
- Output Monolayer tablets
- 489,600 tablets/hr / 604,000 tablets/hr / 758,000 tablets/hr / 237,000 tablets/hr
- Output Bilayer tablets
- 153,000 tablets/hr / 189,000 tablets/hr / 816,000 tablets/hr / 255,000 tablets/hr
- Maximum tablet diameter
- 25 mm / 16 mm / 13 mm / 11 mm
- Working mechanism
- Double-rotary tablet-compression
- Integrated steps
- Monolayer and bilayer tablet production
- Automation level
- Servo-based automatic weight control
- Batch vs. continuous operation
- Batch processing
- Changeover time
- 60 minutes
- Individual layer-sampling
- Defective bilayer tablet rejection
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Footprint
- Compact
- Turret design
- Interchangeable
- Changeover time
- 60 minutes
- Control panel type
- HMI with touchscreen interface
- Integration possibilities
- PLC / SCADA compatible
- Interchangeable turret design
- Allows for different tablet sizes
- Retrofittable bilayer kit
- For monolayer and bilayer production
- Servo-based automatic weight control
- High precision tablet production
- Toolless design
- Simplified changeover