Cross transfer station for mould configuration products

Streamline the transfer of mould-configured products across your production line with seamless integration, ensuring efficient flow and precise distribution to packaging machines.

Transfers and Distributes Mould-Configured Products Efficiently

The Cross Transfer Station for Mould Configured Product Handling, developed by Theegarten-Pactec, is designed to seamlessly integrate into food and confectionery manufacturing lines. This system efficiently transfers and distributes products like chocolate bars, lollipops, and bouillon cubes. Utilizing oscillating and moveable conveyors driven by three-phase and servo motors, it ensures high-speed, continuous operation with precise control. The station caters to complex packaging needs by optimizing product flow from the main conveyor to various packaging machines. With features like pneumatic web tracking and quick tensioning devices, it minimizes downtime and energy consumption. Customizable stages allow for integration with existing processing plants and storage systems, making it a versatile solution across multiple industries. The design ensures easy access for maintenance and cleaning, backed by Theegarten-Pactec’s engineering support for tailored solutions.

Benefits

  • Enhances efficiency by ensuring precise product placement with minimal manual handling.
  • Reduces operational costs with energy-efficient servo and three-phase motor-driven systems.
  • Minimizes maintenance downtime through easy-access cleaning and quick conveyor belt tensioning.
  • Increases flexibility with customizable integration options for existing production and storage setups.
  • Supports high-speed operations, optimizing throughput for diverse product handling applications.

General


Applications
Chewy sweets,Soft caramels,Bouillon cubes,Hard candies,Fudge,Eclairs,Chocolate products,Bubble gum,Cereals,Toffee,Jelly products,Effervescent tablets,Dishwasher tablets,Preformed products,Krówki,Chewing gum
End products
Filled eclairs,Strawberry chews,Jelly beans,Chocolate fudge,Mint gum,Pressed dishwashing powder tablets,Chocolate truffles,Salted toffee,Chicken bouillon cubes,Fruity bubble gum,Soft toffee caramels,Cornflakes,Flavored granola,Gummies,Beef bouillon cubes,Candy tablets,Soft chew caramels,Chocolate eggs,Chocolate bars,Polish krówki,Lollipops
Steps before
Mould Configuration,Product Processing,Main Conveyor Transfer
Steps after
Feeding to Packaging Machines,Automatic Distribution,Packaging
Input ingredients
products in mould configuration,chocolate products,hard caramels,jelly products,chocolate balls,chocolate eggs,preformed products
Output ingredients
packaged chocolate products,packaged hard caramels,packaged jelly products,packaged chocolate balls,packaged chocolate eggs,packaged preformed products
Market info
Theegarten-Pactec is known for its expertise in manufacturing highly specialized packaging machines for small-sized confectionery products, offering innovative, flexible, and efficient solutions tailored to various customer needs in the industry.

Technical Specifications


Transfer type
Oscillating and moveable product transfer conveyor
Motor type
Three-phase motor driven
Conveyor control
Frequency controller integrated within the switch cabinet
Drive system
Two separate servo motors
Cleaning access
Removable conveyor support plates
Maintenance feature
Quick tensioning devices for the conveyor belts
Product transfers
Pneumatic web tracking control
Waste management
Sliding waste trays underneath
Return shaft diameter
10 mm
Optional stage
Additional reversible conveyor stage

Operating Characteristics


Working mechanism
Oscillating and moveable product transfer conveyor
Integrated steps
Transfer of entire product mould configuration
Automation level
Three-phase motor driven with frequency controller
Cleaning method
Easy access with removable support plates
Conveyor adjustment
Quick tensioning devices
Conveyor reversibility
Optional reversible conveyor stage

Product type Characteristics


Product Configuration
Mould configuration
Product Type
Chocolate,Hard Caramels,Jelly
Shape and Form
Preformed,individual rows or blocks
Handling Type
Bulk product transfer

Physical Characteristics


Conveyor mechanism
Oscillating and moveable product transfer conveyor
Motor type
Three-phase motor driven
Pneumatic control
Pneumatic web tracking control
Cleaning access
Easy access for cleaning through removable conveyor support plates
Main material
Stainless steel (implied)
Tilting mechanism
Driven by two separate servo motors
Product transfer method
Pull back function places products on the cross transfer conveyor
Maintenance accessibility
Quick tensioning devices for conveyor belts
Waste management
Sliding waste trays beneath scrapers
Reversible conveyor option
Optional additional conveyor stage

Custom Options


Control panel type
Integrated frequency controller
Conveyor type
Oscillating and moveable
Motor type
Three-phase motor
Cleaning access
Removable conveyor support plates
Maintenance feature
Quick tensioning devices
Pneumatic control
Pneumatic web tracking control
Servo motor-driven function
Tilting function
Reversible stage
Optional additional reversible conveyor stage