Continuous sugar dissolver for high brix solutions

Optimize your beverage production with a system that dissolves sugar up to 82°Bx continuously, drastically cutting power usage by 50% while ensuring precise pasteurization and filtration.

Continuously Dissolves and Pasteurizes Sugars

The CSD Continuous Sugar Dissolver from SAP Italia is engineered to optimize sugar dissolution within high-speed production environments in the food and beverage industries. This compact unit stands out due to its efficient HTST pasteurization system and in-line filtration, enabling seamless integration into existing production lines. Designed for products such as carbonated soft drinks and flavored syrups, it supports continuous, high-speed operations while significantly reducing power consumption by 50% when compared to traditional systems. Fabricated with durability in mind, it endures rigorous industrial conditions associated with processing water, dairy, and egg products, among others. The equipment supports seamless automation with robust integration capabilities, enhancing operational throughput for beverage manufacturers and food processing companies. Ensuring compliance with industry standards, this dissolver offers a reliable and refined solution, tailored to meet specific manufacturing needs. Whether you’re targeting enhanced energy efficiency or seeking flexible processing capabilities, the CSD Continuous Sugar Dissolver delivers adaptable, engineered support for your sugar processing applications.

Benefits

  • Enhances production efficiency, reducing power consumption by 50%.
  • Ensures product safety with integrated HTST pasteurization.
  • Maintains product quality through continuous in-line filtration.
  • Seamlessly integrates into existing lines, minimizing retrofitting.
  • Supports diverse product applications, maximizing manufacturing flexibility.

General


Applications
Liqueurs,Sauces,Water,Wine,Milk,Spirits,Gravies,Ice cream,Egg products,Beer,Syrups,Soft drinks,Dairy products,Juices
End products
Liquid egg whites,Craft beer,Table wine,Flavored yogurt,Whiskey,Vodka,Fruit-flavored syrups,Vanilla ice cream,Pasteurized milk,Brown gravy,Tomato sauce,Orange juice concentrate,Carbonated soft drinks,Gin
Steps before
Sugar Sourcing,Sugar Grinding,Raw Material Preparation
Steps after
HTST Pasteurization,In Line Filtration,Syrup Mixing,Product Packaging
Input ingredients
sugar
Output ingredients
sugar solution,dissolved sugar,pasteurized sugar solution,filtered sugar solution
Market info
SAP Italia (Omnia Technologies) is known for providing advanced industrial ETO equipment solutions and innovative digital manufacturing tools, with a reputation for engineering excellence and delivering customized, technologically sophisticated products in the manufacturing sector.

Technical Specifications


Sugar Dissolution
Up to 82°Bx
Power Saving
50% compared to traditional plants
Pasteurization
HTST system
Filtration System
In Line Filtration
Operation Type
Continuous

Operating Characteristics


Working Mechanism
Continuous Operation
Integrated Steps
HTST Pasteurization,In-Line Filtration
Flow Process
Inline Continuous
Energy Efficiency
50% Power Saving

Material Compatibility


Cleanability
High
Corrosive resistance (e.g. acids)
Stainless Steel
Density/particle size
Sugar Granules

Physical Characteristics


Compact footprint
Yes
Discharge method
Continuous
Tank shape and size
Not specified

Custom Options


Control panel type
PLC / HMI
Integration possibilities
SCADA integration
Energy efficiency customization
Power saving feature
Process automation
Continuous operation