Continuous fryer for prepared foods

Effortlessly achieve uniform frying with precise temperature and conveyor speed controls, ensuring consistent quality in a wide range of prepared food products, from chicken nuggets to tempura.

Frys and Controls Temperature for Prepared Foods

The Mastermatic Prepared Foods Fryer from Heat and Control is a direct-heated continuous fryer designed to meet diverse frying requirements across various industries, including food manufacturing and seafood processing. It features multiple heating zones for precise temperature control and conveyor speed adjustments, ensuring uniform cooking and optimal product quality. This fryer is ideal for products such as chicken nuggets, tempura, and meat alternatives, accommodating solid, slurry, and cake types. With efficient oil management, this system enhances oil longevity and performance, ultimately reducing operational costs. Its PLC-driven automation allows seamless integration into existing production lines, while stainless steel construction ensures durability and corrosion resistance. Optional engineering support and customizable conveyor designs further tailor the fryer to your specific processing needs.

Benefits

  • Ensures uniform product quality with precise temperature and conveyor speed control.
  • Increases operational efficiency by optimizing oil usage and extending oil life.
  • Seamlessly integrates into existing lines with PLC-driven automation.
  • Reduces production costs with efficient, low oil volume operation.
  • Customizable design accommodates a wide range of product types and specifications.

General


Applications
Meat products,Seafood,Snacks,Sweet foods,Coated vegetables,Alternative meat products,Poultry,Fried foods,Prepared foods,Bakery foods
End products
Chicken nuggets,Hash browns,Meatballs,Scallops,Mozzarella sticks,Vegan chicken tenders,Popcorn shrimp,Meatless patties,Egg rolls,Pot stickers,Tempura products,Breaded mushrooms,Spring rolls,Fish fillets,Crab cakes,Vegetable strips,Fried pies
Steps before
Battering,Breading,Branding,Coating,Nugget Forming,Corn Cooking,Soaking,Corn Grinding / Masa Preparation
Steps after
Product Cooling,Seasoning,Packaging,Inspection,Oil Cooling,Oil Filtration,Oil Storage
Input ingredients
chicken nuggets,coated vegetables,egg rolls,hash browns,meatballs,patties,tempura products,seafood,fried pies,meat alternative products
Output ingredients
prepared foods,crispy foods,fried foods,value-added prepared foods,uniform products
Market info
Heat and Control is known for its expertise in manufacturing food processing and packaging equipment, providing innovative solutions and high-quality systems for industries like snacks, prepared foods, and pharmaceuticals, with a strong reputation for reliability and technical support.

Technical Specifications


Temperature control
Multiple heating zones
Oil volume
Low
Fryer type
Direct-heated continuous fryer
Conveyor design
Customizable
Product compatibility
Versatile
Oil cooling method
Oil Cooling Module
Filtration system
Continuous Belt Filter
Oil heating method
Direct heating
Automation
PLC-controlled
Shelf life extension
Yes,long shelf life
Food texture
Fresh,crisp

Operating Characteristics


Working Mechanism
Direct-heated continuous fryer
Integrated Steps
Temperature and conveyor speed control
Batch vs. Inline Flow
Inline Continuous
Temperature Control
Multiple heating zones
Oil Volume
Low oil volume
Versatility in Applications
Wide variety of prepared food products
Customization Options
Custom conveyor designs
Manual/Automatic Operation
Manual/Automatic

Material Compatibility


Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm

Product type Characteristics


Product variety compatibility
Chicken,seafood,vegetables,meat alternatives

Custom Options


Control panel type
HMI / PLC
Conveyor design
Standard / Custom
Heating zones
Multiple
Oil volume
Low volume design
Temperature control
Yes