Containment tablet coater for high-potency drugs

Ensure operator safety while achieving precise tablet coating on high-potency drugs with advanced containment and easy cleaning features.

Coats and Contains High-Potency Pharmaceutical Tablets

The SECURECOAT 250 from ACG is a cutting-edge containment tablet coater engineered for processing pharmaceuticals containing highly potent active ingredients. This machine distinguishes itself with its complete containment design, utilizing bins and split valves for safe product charging and discharging, ensuring operator safety and product integrity. The vacuum-based sampling mechanism offers precise sampling without exposure risks. Uniquely designed baffles provide effective tablet rolling, matching the coating efficiency of the SMARTCOATER X•ONE series.

The SECURECOAT 250 excels in coating applications for tablets, micro-tablets, and pellets in pharmaceutical and biopharmaceutical settings, producing end-products like oxaliplatin and paclitaxel micro-tablets, estradiol coatings, and rituximab coated tablets. It processes batches up to 250 liters, suitable for both batch and small-scale operations.

With ACG’s exclusive X•ONE command and control system, the coater offers intuitive monitoring and management, compliant with ATEX, GAMP 5, and 21 CFR Part 11 standards. The machine’s design features strategically positioned washing nozzles within a wash-in-place (WIP) rack, enabling efficient cleaning and maintenance.

Benefits

  • Enhances operator safety through complete containment systems.
  • Enables efficient high-potency drug coating with precise tablet rolling.
  • Facilitates regulatory compliance with integrated secure control systems.
  • Simplifies cleaning procedures with wash-in-place design.
  • Maintains product integrity with consistent vacuum-based sampling.

General


Applications
Cytotoxic drugs,Pharmaceutical tablets,Pellets,Hormonal drugs,Micro-tablets,Biopharmaceuticals,High-potency drugs,Oncological drugs
End products
Oxaliplatin tablets,Doxorubicin pellets,Tramadol slow-release pellets,Rituximab coated tablets,Everolimus tablets,Abiraterone acetate tablets,Aromatase inhibitor drugs,Tamoxifen coatings,Imatinib mesylate tablets,Paclitaxel micro-tablets,Sunitinib malate capsules,Cisplatin micro-tablets,Estradiol coatings,Contraceptive hormone films,Goserelin implants
Steps before
Granulation,Drying,Encapsulation
Steps after
Packaging,Blister packaging,Cartoning
Input ingredients
tablets,micro-tablets,pellets,oncological drugs,cytotoxic drugs,biopharmaceutical drugs,hormonal drugs,high-potency drugs
Output ingredients
coated tablets,coated micro-tablets,coated pellets
Market info
ACG World is known for its expertise in manufacturing pharmaceutical and nutraceutical processing and packaging machinery, offering innovative equipment solutions and maintaining a strong reputation for quality and reliability in the global market.

Technical Specifications


Working Volume
Min 75 l,Max 250 l
Tablet Size
Up to 250 l batch
Occupational Exposure Band (OEB)
4 compliance
Washing method
Wash-in-place (WIP) rack
Control System
ACG’s X•ONE command and control system
Compliance
ATEX,GAMP 5,21 CFR Part 11

Operating Characteristics


Batch vs. continuous operation
Batch
Automation level
PLC/SCADA-controlled
Contained sampling mechanism
Vacuum-based
Cleaning method
Wash-in-place (WIP)
Product handling system
Contained with bins and split valves
Coating efficiency
SMARTCOATER X•ONE baffles

Material Compatibility


Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm

Physical Characteristics


Machine footprint
Compact
Tank shape and size
250 liters
Discharge method
Contained product charging and discharging system
Control panel type
X•ONE command and control system

Custom Options


Control panel type
X•ONE command and control system
Integration possibilities
Compatible with existing ATEX,GAMP 5,and 21 CFR Part 11 systems