Bottle induction seal integrity inspection
Ensure uncompromised product quality by accurately inspecting and verifying the integrity of induction seals on bottled liquids, minimizing contamination risks and safeguarding potency in high-speed packaging lines.
Detects and Rejects Defective Bottle Seals
The Snipe from Spookfish Innovations is a cutting-edge induction seal integrity inspection system designed for seamless integration into existing bottle packaging lines. Utilizing high-resolution thermal imaging technology, Snipe excels in identifying potential leak points in bottle seals, crucial for maintaining the integrity and safety of pharmaceuticals, nutraceuticals, and chemical liquids. Capable of inspecting up to 300 bottles per minute, it is compatible with various bottle types, including HDPE, LDPE, and glass, and suits a range of cap types such as screw, CRC, and press-on. The system’s automated calibration and online pneumatic rejection mechanism ensure high precision and efficiency. Snipe’s real-time and archived data analysis capabilities facilitate process optimization, while its intuitive touchscreen interface enhances operability. Built for durability, Snipe supports compliance with industry standards, offering a reliable solution for maintaining product quality in high-demand production environments.
Benefits
- Ensures product safety by preventing contamination with accurate defect detection.
- Increases production efficiency with high-speed inspection of up to 300 bottles per minute.
- Reduces waste and rework costs through automated rejection of defective products.
- Enhances process control with real-time data analysis and remote operation capabilities.
- Easily adapts to diverse production needs with customizable configurations for various bottle and cap types.
- Applications
- Chemical liquids,Liquid formulations,Nutraceuticals,Bottled products,Pharmaceuticals
- End products
- Personal care liquid bottles,Pharmaceutical tablets,Vitamin supplement bottles,Chemical solvent containers,Liquid cough syrup bottles,Liquid pharmaceuticals,Nutritional supplement liquids
- Steps before
- Filling,Capping
- Steps after
- Packing,Labeling
- Input ingredients
- bottle packaging line,bottle with cap,sealed bottles,heat sealed packaging,bottle variants
- Output ingredients
- inspected bottles,rejected defective products,approved sealed bottles
- Market info
- Inspection speed
- Up to 300 bottles per minute
- Bottle type compatibility
- HDPE,LDPE,Glass
- Cap type compatibility
- Screw,CRC,Press-on
- Bottle diameter range
- 20mm - 150mm
- Bottle height range
- 20mm - 250mm
- Cap diameter range
- 20mm - 80mm
- Thermal inspection
- High resolution
- Rejection system
- Pneumatic
- User interface
- Intuitive touchscreen HMI display
- Detection mechanism
- High resolution thermal inspection
- System calibration
- Automated system calibration
- Product rejection method
- Pneumatic rejection system
- Bottle compatibility
- Various bottle types and cap types
- Real-time monitoring
- Real-time/Archived statistics and analysis
- Remote operation capability
- Available
- Versatility
- Configurable for bottle variants of any height
- Plastic type compatibility
- HDPE,LDPE
- Container type compatibility
- Glass
- Cap type compatibility
- Screw,CRC,Press-on
- Compact footprint
- Compact and accessible
- Control panel type
- Intuitive touchscreen HMI display
- Control panel type
- Intuitive touchscreen HMI display
- Integration possibilities
- Online retrofit for existing bottle packaging lines
- Bottle height adaptability
- Configurable for bottle variants of any height
- Bottle type compatibility
- HDPE,LDPE,Glass,etc.
- Cap type compatibility
- Screw,CRC,Press-on,etc.