Atex compliant isolator for dispensing powder procedures
Ensure safe weighing and transfer of explosive and pharmaceutical powders with a compliant chamber that provides optimal isolation and contamination control during dispensing procedures.
Ensures Safe Transfer and Weighing of Explosive Powders
The ATEX Isolator from Comecer is an engineered solution designed for the safe handling of pharmaceutical powders and explosive substances. This isolator features a highly controlled chamber ideal for activities such as weighing and powder transfer. Equipped with a fully PLC-controlled interface, it integrates seamlessly into existing batch or semi-automatic operations, allowing for precise process control and monitoring.
The equipment is particularly effective in manufacturing settings dealing with pharmaceutical tablets, fine chemical powders, and energetic materials. It supports a range of industries, including pharmaceutical, chemical, and biotech, by ensuring compliance with ATEX ZONE 22 Ex II3D requirements for working with hazardous materials.
Inside the isolator, the inclusion of Magnehelic and Photohelic manometers ensures accurate pressure control and air filter monitoring, respectively. A unique RTP system facilitates the safe discharge of materials, optimizing workflow and reducing contamination risk.
Constructed with stainless steel AISI 316L, the isolator offers excellent resistance to corrosion, crucial for maintaining integrity in chemically aggressive environments. The adoption of GAMP 5 compliant software and optional 21 CFR Part 11 availability highlights its suitability for regulated industries.
Furthermore, the isolator incorporates features for efficient cleaning and maintenance, such as spray balls and spray guns, streamlining the decontamination process. Customization options are available to meet specific operational needs, backed by comprehensive engineering support from Comecer.
Benefits
- Ensures safety in handling explosive and hazardous materials with ATEX compliance.
- Streamlines production with PLC-controlled operation, enhancing efficiency and reducing human error.
- Minimizes contamination risk with effective air filter monitoring and controlled material transfer.
- Offers robust corrosion resistance with stainless steel construction for longevity in harsh environments.
- Facilitates quick, contamination-free cleaning, reducing maintenance time and operational downtime.
- Applications
- Active pharmaceutical ingredients (api),Explosive substances,Pharmaceutical powders
- End products
- Pharmaceutical capsules,Fine chemical powders,Pyrotechnic compositions,Pharmaceutical tablets,Energetic materials,Nitrocellulose-based products
- Steps before
- Weighing,Powder transfer,Preparation of API
- Steps after
- Cleaning,Handling of rejects,Transport,Storage
- Input ingredients
- weighing materials,powder,active pharmaceutical ingredients (API),explosive substances
- Output ingredients
- weighed and dispensed powder,processed API,collected rejects
- Market info
- Comecer is known for manufacturing advanced containment and isolation systems, particularly in the pharmaceutical and nuclear medicine sectors, with expertise in custom-engineered equipment, ensuring high safety and compliance standards.
- Automation
- Fully PLC controlled
- Software Compliance
- GAMP 5 compliant
- Operator Interface
- Friendly HMI
- Material
- Stainless Steel AISI 316L
- Pressure Control
- Magnehelic manometers
- Air Filter Clogging Monitoring
- Photohelic manometers
- Scale
- Remote panel
- Oxygen Level Monitoring
- Sensors included
- Air Flow Interception
- Automatic valves
- Transfer System
- RTP on right side
- Filtration System
- Single inlet,double output stage
- Ventilation Modes
- Laboratory air,Process air,Nitrogen
- Automation level
- Fully PLC controlled
- User Interface
- Friendly operator interface (HMI)
- Cleaning Method
- Spray balls and spray guns
- Pressure Control
- Magnehelic and Photohelic manometers
- Transfer Method
- RTP and barrier sack with interlocking door
- Material Handling
- Automatic lift trolley for reject accumulation
- Environmental Classification
- ATEX ZONE 22 Ex II3D_/3
- Air Flow Management
- Automatic valves for air flow interception
- Gas Supply Modes
- Laboratory air,Process air,Nitrogen
- ATEX certification
- Ex II3D
- GAMP 5 compliance
- 21CFR Part 11 available upon request
- Control panel type
- Fully PLC controlled
- Discharge method
- Automated lift trolley with barrier sack
- Filtration system
- Single inlet stage,double output stage
- Material of construction
- Stainless Steel AISI 316L
- Viewing panel
- Front wall in glass
- Ventilation modes
- Laboratory air,Process air,Nitrogen
- Control panel type
- PLC-controlled
- Integration possibilities
- HMI
- Software Compliance
- GAMP 5 / 21CFR Part 11
- Material of Construction
- Stainless Steel AISI 316L
- Oxygen Level Monitoring
- Sensors