Aseptic dosing unit for in-line ingredient addition
Optimize your production with precise aseptic dosing, minimizing ingredient wastage and enhancing product quality by maintaining original properties through low heat load techniques. Ideal for ensuring consistent flavor, color, and nutrient distribution in beverages and dairy products.
Precisely Doses Ingredients in Aseptic Conditions
The Tetra Pak® Aseptic Dosing Unit E is engineered for seamless integration into your liquid food and beverage production line, offering precision aseptic dosing of sensitive ingredients such as enzymes, vitamins, and flavors. This unit excels in maintaining ingredient integrity through its advanced inline dosing system, which requires no additional heating, thereby avoiding unnecessary thermal degradation. Suitable for applications ranging from lactase-infused UHT milk to vitamin-fortified juices, it supports a dosing capacity of 5 to 150 liters per hour with fully automatic, continuous in-line operation. The unit includes robust filtration and quality control systems, ensuring product consistency and safety. Its efficient design offers significant savings in ingredient costs by eliminating the need for overdosing, while also enhancing energy efficiency through optimized process control. Constructed for durability, the unit supports easy maintenance and is compatible with CIP systems for effective cleaning, ensuring minimal downtime and extended operational life. Tetra Pak’s engineering support offers customization options to suit your specific needs, including guidance on ingredient suitability and appropriate filtration solutions.
Benefits
- Achieves precise ingredient dosing without thermal degradation, enhancing end-product quality.
- Minimizes ingredient costs by eliminating overdosing, preserving ingredient attributes.
- Extends product shelf life by reducing sugar content and preventing Maillard reaction in lactose-reduced milk.
- Provides seamless integration with existing production lines, serving multiple fillers and aseptic tanks.
- Ensures high operational efficiency with continuous in-line processing and automated quality control systems.
- Applications
- Food,Vitamins,Colours,Uht milk,Nectar,Flavours,Still drinks,Plant-based products,Enzymes,Lactose reduced milk,Juice,Rennet,Salt,Dairy
- End products
- Vitamin-fortified juice,Colored nectar drinks,Flavored still water,Rennet-enhanced cheese products,Low-sugar lactose-free milk,Enzyme-enhanced beverages,Flavored plant-based beverages,Salted dairy-based desserts,Lactase-infused uht milk
- Steps before
- Heating,Product development,Ingredient preparation,UHT treatment
- Steps after
- Product filling,Quality control,Shelf life extension,Packing
- Input ingredients
- enzymes,lactase,vitamins,flavours,colours,salt,rennet,functional ingredients
- Output ingredients
- aseptic solutions,suspensions,UHT lactose reduced milk,sweetened unsweetened milk
- Market info
- Tetra Pak is renowned for providing innovative packaging solutions, specializing in carton packaging for the food and beverage industry. It is esteemed for high-quality, sustainable, and efficient processing and packaging equipment on a global scale.
- Automation
- Fully automatic
- Dosing range
- 5 – 150 l/h
- Particle size dosage compatibility
- < 0.22 microns
- Shelf life improvement
- Doubles from 3 to 6 months
- Product suitability
- True solutions and suspensions
- Product compatibility
- Enzymes,vitamins,flavors,colors,salt,rennet
- Filter supervision
- Pressure and temperature controls
- Aseptic conditions maintenance
- Monitoring system equipped
- Automation level
- Fully automatic
- Batch vs. continuous operation
- Inline Continuous
- Density/particle size
- 0.22 microns
- Heat Sensitivity
- High
- Foaming Potential
- Low
- Machine footprint
- Compact
- Discharge method
- Automatic inline
- Control panel type
- Fully automatic
- Aseptic tank compatibility
- Yes
- Control panel type
- Fully automatic
- Automation level
- Automatic
- Monitoring system
- Pressure and temperature control system
- Expert dosing service
- Guidance on ingredient suitability and filter selection