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Labels provide customers with important information about both your product and your brand. Different labeling technology attaches the printed film to the packaging using a range of methods such as shrink wrapping, side sealing, and adhesives. For added traceability and protection, you may also use serialization coding equipment and anti-tampering labeling systems.

Labeling

When taking a tablet, it is usually the job of our stomach to break down the medication to make it ready to be absorbed into the bloodstream. However, some drugs are not meant to be dissolved in the stomach because the acidic pH of the stomach can disintegrate the drug, making it no longer effective. Using tablet coating equipment that applies a polymer barrier to the tablet makes it possible to protect it from stomach acidity.

Enteric coated tablets

<span style="font-weight: 400;">In the pharmaceutical industry, product serialization is the cornerstone of all legislative requirements for traceability. An automated inline coding and labeling system provides the easiest and most reliable way of addressing serialization needs without adversely impacting on line performance.</span>
<h2>Folding-box serialization units for high flexibility/high speed</h2>
<span style="font-weight: 400;">The Amacoder range from Hicof are industry-leading serialization solutions for the pharmaceutical industry, available in two specifications:</span>

<span style="font-weight: 400;">Amacoder FLEX - offers the maximum flexibility for packaging sizes. The maximum box depth is 300 mm and the maximum throughput is 75 boxes per minute (depending on box size). This is ideal for batch production and lines with frequent size changeover.</span>

<span style="font-weight: 400;">Amacoder SPEED - offers the highest speed at up to 150 boxes per minute for a maximum box depth capped at 200mm. This is perfect for dedicated smaller box lines where maximum throughput is desirable.</span>

<span style="font-weight: 400;">The Hicof Amacoder machines are supplied as standard with one inkjet printing unit and one cartridge and one camera on the operator side. Additional printing heads are available as an option. Two labelers enable the application of tamper-evident seals on both sides of the folding box. All box flap configurations are supported, making the Amacoder suitable for use with any existing line.</span>

<span style="font-weight: 400;">The Amacoder line has been designed to reduce moving parts and complexity as far as possible, offering an attractive price point as well as reducing the footprint to a minimum. The slower movement of boxes through the Amacoder means a very low rejection rate, offering further cost savings.</span>

<span style="font-weight: 400;">The code-reading camera is fully ISO/IEC 15415 compliant, and the complete coding and labeling line offers a comprehensive corporate, easy to operate, GxP compliant database to an integrated solution. The Amacoder IT system allows the processing of all serialization data, supports related business processes and offers optional interfaces to business and governmental partners.</span>

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Serialization coding and labeling equipment

Labels are a key component in pharmaceutical packaging lines as they include a lot of data. Multiple packaging lines require many label print formats to be used with different products. Packaging lines using manual labor use separate stations for printing, inspection and serialization of label reels. But multiple stations increase the product cycle time, reduce productivity and may even jeopardize product quality with human handling. A single automatic workstation integrates all activities of printing, control and serialization of a variety of label reels for multiple products such as ampoules and vials.


<h2>Printing, control and serialization of label reels across multiple packaging lines</h2>
Trackroll from SEA VISION is a workstation that prints, controls and serializes labels in reels. It is suitable to all production environments and can be easily transported on the production line. It can handle labels applicable to products such as ampoules, vials, cartons and more. The label reels are automatically printed and inspected with variable data and both serialized and non-serialized codes in real time. It is also capable of executing PQV control on pre-printed artworks. Automatic unwinding and rewinding of label reels is performed. Cameras and light unit facilitate inspection of variable data and codes printed on the reels. Powerful software integration with machine PLC ensures removal of any rejected code and transfers only the correct code to the end of process. Printing of offline label reels makes the workstation flexible to be used in several packaging lines.

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Serialized labels inspection and printing station

Including serialization and aggregation inspection systems to packaging lines helps manufacturers to make the distribution chain more efficient while ensuring consumer safety. Having different systems that handle serialization, aggregation and visual inspection can require different training and be time-consuming. A single system that can manage all three fuctionalities in one could be a solution to reduce effort, time, and cost.
<h2>Complete track and trace solution for serialization, aggregation and quality inspection</h2>
The Hector system from Hicof is a system with a complete track and trace system for serialization, aggregation and quality inspection. It can manage the process of serial numbering with different printing systems such as Thermo Inkjet, Continuous Inkjet or Laser printing. The Hector system has a controller that can be connected to cameras for the print inspection process. Its integrated register allows tracking processes through machines based on encoder signals. Hector system features a wide range of optical systems that helps in managing the aggregation of serialized products over multiple packaging levels. It can create individual identifiers of the aggregated container by connecting to label printing systems. Hector manages the visual quality inspection process as Pharmacode reading, filling control of Blister cavities, and quality inspection of tablets and molded products.

Serialization and aggregation inspection system

Traceability is critical to quality assurance in the pharmaceutical sector. But serializing individually packaged items may create bottlenecks in a production cycle. Besides the printing and labeling steps, serialization systems must ensure seamless interoperability with other process stages.
<h2>Serialization solution for pharma product packaging</h2>
Item Serialization Units from Dec Group are custom-built solutions for individually packaged products. The system offers complete solutions including vision inspection, robotics, software, and printing components.

The product loading capacity ranges from 150 to 400 p/min and is either manually operated or automatic. Moreover, the onboard labeler features temper evidence functionality. The units integrate into standard production equipment and software platforms designed for the pharmaceutical industry.

Individual item serialization equipment

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Enteric coated tablets labeling

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Serialization coding and labeling equipment

Serialized labels inspection and printing station

Serialization and aggregation inspection system

Individual item serialization equipment

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