Blends, Homogenizes, and Mixes High-Viscosity Products

This Coaxial Vacuum Mixing System from MGT Liquid & Process Systems is engineered for efficient blending of high-viscosity liquids and semi-solids. Featuring a double motion coaxial agitator paired with a high shear rotor-stator homogenizer, it excels in creating stable emulsions and mixes within the cosmetics, pharmaceutical, chemical, and food industries. With independent speed control for each drive and robust construction, the system ensures precise operation for a wide range of applications, such as manufacturing face creams, lotions, ointments, and food emulsions. The unit’s vacuum and pressure capabilities facilitate sterilization and enhance product consistency. Integration is seamless in processing lines, as the system automates mixing, agitation, emulsification, blending, and heat transfer tasks. The stainless steel construction ensures durability and corrosion resistance, while customization options allow tailoring to specific viscosity and throughput requirements.

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Mixes and Discharges Both Solid and Liquid Products

The SOFTmix Vacuum Industrial Mixer Series from Marel is specifically engineered to provide efficient mixing solutions for the food processing industry. These mixers boast a double shaft mixing system, ensuring quick, gentle, and homogeneous mixing of both solid and liquid products. Designed to meet the strictest hygiene requirements, the mixers are constructed from heavy-duty AISI 304 stainless steel, offering excellent durability and corrosion resistance.

With a range of models from the 1000 to the 4000, this series accommodates various production capacities, providing flexibility for meat processing, prepared foods, and fish applications. The series features a water ring vacuum system for enhanced mixing quality and two pneumatic operated front discharge gates for rapid, complete emptying of liquid products.

Operators benefit from an intuitive panel view PLC control system, offering both automatic preset mixing programs and manual control options. Integration into both stand-alone operations and full production lines is seamless, with additional equipment options such as CO2/N2 injection and steam systems available. Compliant with CE standards, the SOFTmix Vacuum Mixers also feature a fully welded design, free from horizontal surfaces and hidden corners, facilitating easy cleaning and maintenance.

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Blends and Mixes Dry and Liquid Ingredients

The Powder Blender from Limitech is engineered for precise mixing and blending of both dry and liquid ingredients across various industries. Leveraging a robust stirring and emulsifying mechanism, it ensures uniform distribution of components, making it ideal for producing condiments, dairy products, and personal care goods. This equipment seamlessly integrates into batch and customizable operations, equipped with a PLC-controlled system for automated adjustments and real-time monitoring. Its design minimizes air entrainment and optimizes energy use, reducing consumption by up to 15% with its efficient motor control system. Constructed from high-grade stainless steel for enhanced durability and corrosion resistance, the blender is suitable for both food-grade and pharmaceutical applications, adhering to GMP and FDA standards. With options for CIP systems, the Powder Blender facilitates fast and thorough cleaning between production cycles, ensuring compliance with stringent hygiene requirements. Tailor the design with customizable rotor speeds and chamber sizes, benefiting from specialized engineering support to meet your production demands.

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Mixes and Emulsifies High-Viscosity Products

The SuperFlow 1 Batch from Limitech A/S is a robust high shear batch mixer engineered to efficiently handle high-viscosity products across multiple industries, including food, dairy, beverage, personal care, and pharmaceuticals. Its standout feature is the powerful mixing wheel that ensures quick and uniform blending, emulsifying powders into liquids regardless of viscosity levels, and achieving consistent texture in end-products like flavored milk, mascaras, toothpaste, and more. With a capacity range from 50 to 6,000 liters, it supports batch operations while integrating seamlessly with inline systems. The mixer offers optional vacuum and direct steam injection capabilities, enhancing product consistency and processing efficiency. Energy-efficient with variable-speed motor control, the SuperFlow 1 ensures reduced energy consumption. Constructed from high-grade materials, it is CIP-ready, simplifying cleaning and maintenance. Limitech provides customization, allowing for tailored solutions with comprehensive engineering support to meet specific production requirements.

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Mixes and Emulsifies Liquids and Powders

The SuperFlow 1 Inline High Shear Dissolver from Limitech is engineered to tackle the challenges of consistent mixing in liquid and powder applications. This equipment excels in high-shear mixing, dispersion, and emulsification, ensuring uniformity in products such as baby food, sauces, personal care items, and dairy products. Operating on a continuous, inline basis, it incorporates direct steam injection and vacuum capabilities, enhancing its suitability for high-volume production lines. With capacities ranging from 500 to 2000 liters, the SuperFlow 1 is designed for efficiency, reducing production time and improving energy utilization through its inline mixing technology. Its robust construction includes options for stainless steel finishes, ensuring longevity and resistance to corrosion. This mixer is PLC-controlled, allowing seamless integration into existing production systems and featuring a CIP system for straightforward maintenance. Customizable features, such as the number of inlets and specialized heating options, cater to unique production demands, making it an adaptable solution for diverse industrial needs.

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Mixes, Homogenizes, Emulsifies, and Cooks Varied Products

The SuperFlow 2 Batch Mixer from Limitech is a versatile solution designed for manufacturers in food processing, personal care, pharmaceuticals, and specialty chemicals. This equipment excels in high shear mixing, homogenizing, and emulsifying, equipped with changeable mixing tools to adapt to various product types, including liquids, powders, and slurries. It uses a combination of indirect heating systems and direct steam injection to ensure precise cooking and cooling processes. Suitable for a wide range of applications like mayonnaise, yogurt, ice cream, and pharmaceutical creams, it supports batch operations in processing and pre-processing departments. With a focus on energy efficiency, it features a frequency inverter to optimize mixing speed, reducing energy consumption. The unit is CIP-ready, facilitating easy cleanup and maintenance, while its stainless steel construction ensures durability and corrosion resistance. Fully PLC-integrated, the mixer provides seamless automation and monitoring capabilities, aligning with GMP standards for safe and efficient production. Customization options are available to meet specific processing needs, backed by Limitech’s engineering support.

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Mixes and Homogenizes Liquid-Powder Blends

The SuperFlow 3 inline from Limitech is designed for the efficient integration of liquid and powder processes across various industries, including food, dairy, and personal care. This high shear inline mixer employs vacuum-assisted powder incorporation, ensuring rapid and uniform blending of low to medium viscosity products. Ideal for applications like infant formula, cream cheese spread, and acrylic paint, it operates through an inline high shear mixing system that enhances emulsification and homogenization.

The SuperFlow 3 handles product volumes of 500, 1000, and 2000 liters, facilitating continuous production with a focus on precision and throughput. Equipped with both direct and indirect heating, the mixer offers flexibility in processing conditions, while an integrated PLC system aids seamless line integration and process control. Energy efficiency is enhanced by a frequency inverter, reducing consumption during operations.

Constructed in durable materials, it ensures corrosion resistance and maintains hygiene standards vital for food and dairy applications. Its design incorporates CIP (Cleaning In Place), enabling hassle-free maintenance and reduced downtime. Limitech provides customization options, including additional inlet configurations and insulation, backed by engineering support to tailor solutions per specific production needs.

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Mixes, Emulsifies, and Homogenizes Inline

The SuperFlow 2 Inline from Limitech is an engineered inline high shear mixer tailored for food, beverage, dairy, and personal care industries. Featuring high shear inline mixing, this machine excels in emulsifying and homogenizing processes, optimizing the production of diverse products such as custard pudding, infant formula, and liquid foundation. With an emphasis on continuous operation, it handles both liquid and slurry product types efficiently. The SuperFlow 2 uses direct steam injection and vacuum technology to enhance processing capabilities and is integrated with a CIP system for effortless cleaning. Available in stainless steel to resist corrosion, it offers optional features like frequency inverters and customizable inlet numbers for tailored configurations. This mixer is designed to seamlessly integrate into your production line, improving consistency and throughput while maintaining compliance with industry standards.

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Mixes, Heats, Cools, and Emulsifies Products

The LiMiX 1 from Limitech A/S is a versatile all-in-one process mixer designed for diverse industries such as food, beverage, dairy, and personal care. This system excels in multifunctionality, combining mixing, heating, cooling, and emulsifying in a seamless operation. Its unique design includes changeable mixing tools, allowing you to handle a wide range of viscosities effectively, ensuring homogenous blends. Equipped with a high-shear mixing capability and frequency inverters, it supports both batch and continuous operations, optimizing energy use. Volumes range from 100 to 2,000 liters, with customization available to fit specific processing scale needs. Fabricated with robust stainless steel AISI 316L for parts in contact with the product, it ensures durability and corrosion resistance. The LiMiX 1 features PLC control and is CIP-ready for efficient cleaning, making it an ideal solution for manufacturers focusing on quality, flexibility, and operational efficiency.

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Blends and Emulsifies High Viscosity Products

The MyMix from Limitech is a versatile solution for blending and emulsifying high-viscosity products across various industries including food, personal care, and pharmaceuticals. Its unique agitator system, functioning like a centrifugal pump, pre-homogenizes products for swift emulsions and blends. Designed for applications ranging from chilli paste to vegan cheese, it features variable speed control for precise processing. With a focus on energy efficiency, MyMix incorporates frequency converters to optimize motor use. Constructed with corrosion-resistant materials, it ensures compatibility with a wide range of products and complies with industry standards. Easy maintenance is facilitated by its CIP system, supporting clean and contamination-free operations. The MyMix is available with customizable mixing tools to meet specific production requirements, backed by engineering support for seamless integration into existing production lines.

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