Concentrates and Recovers Aroma in Juice and Dairy

The evaporators from Padovan are engineered for demanding applications in grape juice and dairy processing. Utilizing forced, falling, and thin film techniques, these evaporators ensure efficient concentration while preserving product quality through reduced thermal exposure. Suitable for producing concentrated grape juice, whey protein concentrate, and evaporated milk, they excel in food and beverage manufacturing. The systems are equipped with automatic control and regulation tools, maintaining constant conditions for optimal performance. Notable for their low water consumption, these units integrate seamlessly into continuous production lines. Customized configurations and aroma recovery options enhance product versatility and align with diverse processing needs.

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Efficiently Separates and Purifies Heat-Sensitive Materials

The EQUILLOY Wiped Film Evaporator by GMM Pfaudler is engineered to effectively process high viscosity, heat-sensitive, and fouling materials. It operates under high vacuum with a mechanically agitated thin film of feed material applied to a heated surface, ensuring optimal heat transfer and minimal thermal degradation. Designed for continuous operation, this equipment is suitable for industries such as chemical, pharmaceutical, and food processing, with applications including silicone rubber, omega-3 supplements, and bio-oil.

With sizes ranging from 1.2 to 500 sq. ft., it meets various processing requirements. The robust design includes an internal condenser for true short-path distillation, resulting in minimized pressure drops and reduced costs. The use of resistant materials like stainless steel and glass-lined steel ensures longevity and chemical compatibility. The system is PLC-controlled, offering seamless integration into existing production lines and remote monitoring. Maintenance is efficient, with a design allowing quick rotor removal and mechanical seal replacement, all while promoting energy savings through low rotor speed.

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Separates and Purifies Heat-Sensitive Liquid Products

The Short Path Evaporator from De Dietrich Process Systems offers unmatched performance for the distillation and purification of heat-sensitive liquid compounds across various industries such as pharmaceuticals, nutraceuticals, and edible oils. This specialized equipment employs an internal condenser and rotor system with rollers and wipers, achieving high vacuum conditions up to 0.001 mbar and minimizing pressure loss. It’s particularly effective for separating squalene, sterols, and omega-3 fatty acids.

Operating with very low process temperatures, the evaporator maintains product integrity while reducing energy consumption. By handling both continuous and pilot operations, it ensures efficient processing, suitable for applications like refining mineral oil or improving the color and odor of intermediate chemicals. Constructed with carefully selected elastomers for specific temperature ranges, it offers optimal corrosion resistance, and its design supports easy integration into existing production lines. The evaporator complies with industry standards and includes options for customization to meet specific production demands.

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Extracts and Purifies High-Value Compounds

The Supercritical Fluid Purification (SFC) system, distributed by De Dietrich Process Systems in collaboration with Thar Process, offers a sustainable solution for separating and purifying high-value compounds. This system utilizes supercritical CO2 as a solvent, leveraging its low viscosity and high diffusivity for precise separation, making it ideal for CBD, omega-3, flavor, fragrance, and pharmaceutical products. It accommodates from 1 kg to 150 kg of throughput per day, with custom solutions available for larger operations, ensuring it fits seamlessly into laboratory, pilot, or industrial-scale setups.

Automation and integration are made simple with PLC controls, supporting remote monitoring and scalability to enhance your existing production infrastructure. By reducing reliance on organic solvents, the SFC system not only minimizes environmental impact but also cuts down on energy usage, providing an eco-friendly and cost-effective alternative. Constructed with corrosion-resistant materials, it upholds rigorous industry standards, ensuring longevity and compliance with GMP and other regulatory requirements. Cleaning is efficient with the integrated system, facilitating clean-in-place processes for minimal downtime and contamination risk. With comprehensive customization options and engineering support, the SFC system can be tailored to meet specific operational needs, ensuring optimal performance and product quality.

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Purifies and Concentrates Temperature-Sensitive Liquids

The Glass-Lined Thin Film Evaporator from De Dietrich Process Systems offers an efficient solution for the purification and concentration of temperature-sensitive substances across various industries. This equipment employs a rotating wiper system to form a thin liquid film on the evaporator’s inner wall, minimizing residence time and thermal degradation. Ideal for applications in specialty chemicals and pharmaceuticals, it effectively handles processes like methyl ester and glycerine evaporation, solvent stripping, and drying.

Capable of processing diverse materials such as acrylic polymers and active pharmaceutical ingredients, the evaporator supports pilot to continuous operations with excellent energy efficiency. Its construction from corrosion-resistant borosilicate glass and glass-lined steel ensures durability, while the transparent design facilitates direct process observation. The wiper system includes options with PTFE elements for lower-temperature processes or metallic wipers for higher-temperature requirements, accommodating a wide temperature range up to 200°C.

Fully compliant with vacuum and hygiene standards, this solution integrates seamlessly into existing lines, optimizing solvent and energy use and reducing operational costs. Easy integration with automated systems and quick clean-in-place (CIP) features ensures smooth maintenance and operational efficiency. De Dietrich also offers customizable configurations to meet specific production needs and provide comprehensive engineering support.

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Dries and Extracts Botanical and Chemical Compounds

The Rosenmund® Universal Dryer from De Dietrich Process Systems is designed to meet the rigorous demands of the pharmaceutical, fine chemical, and herbal medicine industries. This vacuum dryer efficiently handles drying and solvent recovery for botanical and synthetic materials, utilizing a closed-cycle system that minimizes solvent loss and environmental impact. Ideal for producing rhinitis medication and botanical extracts, it processes both solid and liquid slurries into consistent, dry cakes or powders.

Operating in batch or pilot modes, the dryer supports manual interventions, offering flexibility for varying production scales. Its robust construction in stainless steel or Hastelloy ensures resistance to corrosive substances, enhancing durability and safety. The equipment’s PLC controls facilitate seamless integration into existing production lines, with remote monitoring and data logging for comprehensive process oversight.

Compliant with GMP and FDA standards, the Rosenmund® Universal Dryer incorporates an efficient internal Clean-In-Place (CIP) system, ensuring thorough cleaning between batches, which minimizes contamination risks. The dryer’s customizability allows for tailored configurations to optimize processing speed and chamber size, backed by engineering support for precise adaptation to your production needs.

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Extracts Active Ingredients from Solid Materials

The Solid/Liquid Extraction Unit by De Dietrich Process Systems is tailored for intensive research and development applications. This versatile system optimizes extraction of active ingredients from solid matrices, making it invaluable for fine chemical production, pharmaceuticals, and plant-based ingredient processing. It offers continuous downward and overflow extraction modes, along with Soxhlet extraction for comprehensive trials. The system’s 4-liter borosilicate glass extraction vessel, complemented by a distillation column and spherical distillation vessel, enables precise solvent recovery and ingredient concentration. Electrically heated for efficiency, it supports detailed process monitoring through optional instrumentation and control systems. Ideal for industry-standard practices, the unit integrates seamlessly into pilot or continuous setups, ensuring consistent results while enhancing energy efficiency. Available in corrosion-resistant materials, it meets rigorous operational demands, providing compliance and robust performance in diverse chemical environments.

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Facilitates Continuous Evaporation and Distillation

The Horizontal Thin Film Evaporator from De Dietrich Process Systems specializes in continuous evaporation and reactive distillation, catering to industries like pharmaceuticals, fine chemicals, and green chemistry. Utilizing a horizontal arrangement, it ensures rapid evaporation by efficiently controlling product residency time. Ideal for producing antibiotics, APIs, and natural extracts, this equipment transforms challenging feedstock into high-purity outputs. It integrates seamlessly into production lines with its PLC-controlled system, enabling remote operation and monitoring. Its energy-efficient design reduces consumption by utilizing optimized motor controls, and it is constructed from corrosion-resistant materials suitable for handling aggressive chemicals, ensuring longevity and reliability. Fully compliant with industry standards, it offers customization options and engineering support to meet unique processing needs. Equipped with a CIP system, it ensures effortless cleaning and minimized downtime, making it a critical component for high-speed, continuous operations.

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Concentrates and Desulphurates Liquid Products

Blendtech’s evaporators, featuring aroma recovery systems, are engineered for the food and beverage industry to efficiently concentrate liquids like fruit juices, soft drinks, and syrups. These evaporators use forced circulation, falling film, or thin film processes, minimizing thermal damage by reducing holding times and maintaining precise control over process parameters. Available with mechanical or thermodynamic compressors, they ensure energy efficiency and product quality. They are ideal for automatic, continuous operations, with low water consumption for cooling and make-up water. The equipment integrates seamlessly into production lines, supporting processes such as evaporation, desulphuration, blending, and mixing, and is designed for easy cleaning and maintenance.

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Concentrates and Evaporates Viscous Liquids

The AlfaVap rising film plate evaporator from Alfa Laval offers a compact solution for processing low-to-medium fouling and highly viscous liquids across several industries, including food and beverage, biofuels, and chemicals. This evaporator operates by allowing liquid to rise along heated plates, promoting efficient evaporation and concentration. With applications ranging from corn syrup to lactic acid production, it leverages multi-effect operation and recompression to minimize steam use, enhancing energy efficiency. The evaporator’s design ensures fast start-up and shutdown, ideal for heat-sensitive products. Capable of automating and adapting to existing systems with its PLC controls, the AlfaVap supports continuous operations, reducing downtime through self-cleaning properties. Its stainless steel construction offers excellent corrosion resistance, while pre-assembled configurations reduce on-site installation time, offering a quick turnaround. Optional customization and engineering support are available to meet specific processing needs.

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