Performs Precise Particle Size Analysis

The AS 200 Tap from Retsch is a specialized sieve shaker engineered to provide precise particle size analysis across a range of industries, including metallurgy, pharmaceuticals, and construction materials. Utilizing a horizontal circular motion combined with vertical tapping, it simulates hand sieving to ensure consistent separation and fractioning of materials such as abrasives, cement, and spices. With the ability to sieve up to 3 kg batches within a measuring range of 20 µm to 25 mm, its digital settings allow easy control and monitoring. The equipment’s maintenance-free design and integration with the EasySieve software via RS232 interface make it an efficient addition to research labs and quality control operations. While designed for dry sieving, the AS 200 Tap meets ISO 9001 standards, ensuring dependable results in any testing environment.

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Mills and Deagglomerates Particles Efficiently

The Quadro Comil from Quadro Engineering is a versatile conical screen mill designed for efficient particle size reduction and deagglomeration across various industries. Utilizing a high-speed rotary impeller and interchangeable screens, it allows you to achieve precise particle size distribution and bulk density control. Ideal for applications in pharmaceuticals, food, cannabis, and cosmetics, the Comil processes end-products like tablets and herbal supplements with ease. Supporting both pilot and production-scale operations, it features PLC-controlled automation for seamless integration into your production line, optimizing throughput while maintaining energy efficiency. The equipment is constructed with stainless steel, ensuring durability and compliance with GMP standards. It also offers easy cleaning and maintenance with options for CIP systems, and Quadro Engineering provides robust customization and engineering support to match your specific requirements.

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Processes and Screens Powders for Consistent Particle Sizes

The SDx™ Series from Quadro and Fitzpatrick offers a versatile production-scale milling and screening solution tailored for diverse industries including pharmaceuticals, nutraceuticals, food, chemicals, and cannabis. This innovative platform integrates seamlessly into your production line with its interchangeable heads, enabling conical milling, hammer milling, and delumping from a single base. The SDx™ Series excels in producing tight particle size distributions critical for active pharmaceutical ingredients, oral solid dosage forms, protein powders, and more.

With SMARTdetect™ technology, the system automatically recognizes the installed head and adjusts settings, ensuring optimal performance and reducing setup time. The SDx platform supports high throughput, capable of processing up to 20,000 kg/hr, making it ideal for large-scale operations. Energy efficiency is enhanced through the use of a greaseless sanitary gearbox, lowering operating temperatures and contamination risks while ensuring consistent operation.

Available in stainless steel and other corrosion-resistant materials, the equipment meets ATEX and GMP compliance standards, affirming its suitability for demanding environments. Easy-to-clean designs with modular construction facilitate maintenance, while customization options like variable screens and impellers align with specific production needs. Comprehensive engineering support ensures the equipment is tailored to your specific process requirements.

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Deagglomerates, Delumps, and Screens Industrial Powders

The FlexSift from Quadro Engineering is a versatile deagglomeration and security screening solution designed to streamline the processing of powders across various industries, including pharmaceutical, nutraceutical, food, chemical, and cannabis. Utilizing a gentle gyratory sifting motion, it effectively separates and sizes delicate particles without heat buildup or screen blockage, preserving product quality.

Primarily deployed in processes requiring thorough deagglomeration and delumping, the FlexSift is vital at stages from pre-processing to final product conditioning. It caters to a diverse range of products — from paracetamol tablets and vitamin C supplements to protein powder blends and cannabis oil capsules.

Engineered for both continuous and manual operations, the FlexSift suits production-scale needs with customizable configurations to match specific application requirements. Its robust build features material options like stainless steel for corrosion resistance, ideal for stringent sanitary conditions and meeting compliance standards such as GMP.

The equipment is designed for efficient energy use and straightforward integration into existing production lines, featuring a PLC-controlled system allowing for seamless alignment with upstream and downstream processes. Maintenance is simplified with quick-access panels, while available options for CIP systems ensure efficient cleaning and minimized downtime.

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Separates and Screens Raw Materials Efficiently

The Cryloc Rotary Screens from Ottevanger Milling Engineers provide a robust solution for efficient particle separation and screening in grain and feed processing. Housed in a cylindrical structure, these rotary screens are equipped with one or two specially formed screens to separate fine particles effectively. Ideal for processing raw materials, pellets, and crumbs, the Cryloc Rotary Screens ensure less than 1% fines in the final product. With a capacity range from 20 to 180 tons per hour and optional single or double screen decks, these screens adapt seamlessly to various production requirements. The electro-pneumatic operated valve between the screens and position feedback sensors allow precise control over processing. Built for continuous and high-speed operations, these screens are certified for ATEX zone 21/22, ensuring safety in explosive environments. The automatic cleaning feature with compressed air maintains performance by preventing blockages, and Ottevanger offers customization options to meet specific production needs.

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Separates and Purifies Bulk Raw Materials

The Ottevanger Pre-cleaner, featuring a durable rotary drum design, addresses essential cleaning needs in bulk material handling. Designed to separate foreign objects like stones and wood from raw inputs, it ensures high operational reliability for industries such as feed processing and grain milling. Its rotating drum, equipped with a 40×40 mm mesh screen, efficiently screens out unwanted materials, directing them to a secondary outlet, while the good material continues to subsequent processes. Operating at continuous throughput, it serves well in processing capacities up to several tons per hour, making it ideal for high-volume operations. It integrates seamlessly into existing lines, with optional dust aspiration and bypass control for cleaner air and operational versatility. Constructed with replaceable manganese steel wearing plates, it promises durability and reduced maintenance downtime. Additionally, its enclosed design minimizes dust emission, supporting a cleaner work environment. Customizable for varying operational needs, it offers engineering support for specialized applications.

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Grades and Sieves Nuts and Flours

Maseto’s Circular Sifter is a versatile screening machine designed for continuous, high-speed grading and sieving of nuts and flours. It features a customizable multi-grader system, offering 1 to 4 graders for selecting up to 5 different product sizes via adjustable mesh variations. The equipment is ideal for applications such as almond flour, macadamia nut oil, and cashew nut snacks. It can process up to 20,000 kg/h, making it suitable for large-scale food, nut processing, and agricultural operations. The Circular Sifter integrates seamlessly into existing production lines with its user-friendly PLC control, minimizing energy use and enabling efficient process management. Constructed with durable materials, it includes self-cleaning systems to reduce maintenance downtime and prevent mesh clogging, ensuring optimal operation.

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Recycles and Reuses Water in Food Processing

The Water Reuse System from Lyco Manufacturing drastically reduces water usage in industrial food processing. This innovative system removes solids from wastewater, enabling the recycling and reuse of water in poultry, meat, seafood, and vegetable processing lines. Operating on a continuous and fully-automated basis, it utilizes advanced filtration and separation processes, including Lyco’s Sanitary Zero Maintenance Screen and Dual Canister Filtration System, capable of handling up to 400 GPM. Designed with a compact footprint, it fits seamlessly into facilities with limited space.

Highly applicable in operations producing chicken breast fillets, beef steak cuts, salmon fillets, potato wedges, and more, the system ensures significant water savings and adherence to stringent environmental regulations. With its sanitary, easy-to-clean design incorporating CIP spray balls and rapid filter changes, it minimizes downtime and maintenance costs. Lyco’s engineering support offers customization options to meet specific operational needs, promoting environmentally sustainable and cost-effective water management.

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Screens and Separates Solids from Liquids

The GKM Vibrating Control Screeners from Kemutec are designed for high-volume control and safety screening of both dry and wet materials, making them indispensable for sectors like food, pharmaceuticals, and chemicals. These screeners stand out due to their robust construction, capable of handling up to 200,000 kg/h, and modular design, allowing seamless integration into production lines such as conveyor belts and vibrating feeders. Operating through a three-dimensional vibratory action, they ensure effective separation and screening of fine powders and granules, while also facilitating liquid-solid separation.

Available in models KTS-V2 and KTS-VS2, these screeners can be configured with one or two decks, offering up to three product fractions with mesh sizes down to 100 microns. Built with stainless steel options (304L, 316L) for enhanced corrosion resistance, they comply with GMP, FDA, and ATEX certifications, ensuring suitability for stringent applications. The energy-efficient design, featuring a low-maintenance motor, reduces operational costs. Maintenance is streamlined with easy dismantling and cleaning capabilities, supported by patented ultrasonic cleaning technology to prevent screen blinding.

These control screeners, customizable to individual requirements, support high-speed operations and continuous process integration, making them ideal for efficient screening of milk powders, APIs, plastic pellets, and more.

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Separates and Screens Dry and Wet Materials

The GKM Vibrating Tumbler Screener from Kemutec is designed to deliver high-efficiency material separation in both dry and wet conditions. Utilizing precise vibration technology to create a 3D elliptical movement, this screener excels in applications such as fractionating aluminum powder and PVC resin granules or screening performance materials like thermoplastic pellets. With the capability to screen up to 4 fractions simultaneously, it handles feed rates ranging from 10 kg/h to 10 t/h. This screener integrates seamlessly into your production line with its modular and multi-deck configuration, optimizing space and process flow. Its low power consumption and adjustable retention time contribute to operational efficiency. Constructed from stainless steel, it is available in various finishes, ensuring compatibility with food and pharmaceutical applications and compliance with GMP and FDA standards. The GKM’s easy dismantling and cleaning features, along with optional quick-clamp systems, minimize downtime and maintenance costs, offering a reliable solution for continuous high-speed operations.

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