Forms and Fills Liquid Doypack Pouches

The LUX DD 235-100/8 from IMA Group is a high-speed Doypack machine designed for the efficient production of liquid-filled pouches. Employing a unique dual motion system, it combines intermittent motion for precise pouch forming and spout application with continuous motion for extended filling times, improving throughput. Applications include personal care products such as liquid soaps and shampoos, as well as home care products like liquid detergents and fabric softeners. With a processing capacity of up to 100 pouches per minute for 500 ml volumes, this equipment suits high-demand production lines.

Automated with PLC controls, it integrates seamlessly into existing production environments, ensuring high efficiencies with energy savings via servo-controlled operations. The LUX DD 235-100/8 handles various pouch dimensions and integrates spout pre-heating and sealing stations, enhancing reliability and maintaining precise film tension with integrated sensors. This machine supports sustainable materials like paper-based or recyclable mono-material films, aligning with environmental goals. It requires minimal maintenance and offers easy cleaning features to reduce downtime in continuous operations.

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Packs and Seals Diverse Solid Products Efficiently

The PANDA BS RS from IMA Group is a versatile flowpack machine designed for high-speed operations across industries like food, dairy, and pharmaceuticals. This machine specializes in packing a variety of solid products, such as candy bars, chocolate truffles, and blister-packed pills, ensuring secure and attractive packaging. Its rotating sealing jaws enable speeds of up to 300 packs per minute, with options for single or double jaws to accommodate different packaging materials, including heat-shrinkable films. With customizable solutions and a wash-down version available, it seamlessly integrates into your production line. Constructed with food-grade materials, it is easy to sanitize, supporting hygiene and efficiency. The PANDA BS RS offers up to 750mm product width capacity, ensuring flexible application across various product types.

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Fills and Seals Dairy and Food Containers

The R-LINE from IMA Group is a rotary filling and sealing machine designed for high-speed, automated packaging of food and dairy products. This machine stands out due to its hygienic wash-down design, accommodating a variety of pre-formed cups, tubs, and bottles, ranging from small yogurt cups to large margarine sticks. It operates with high flexibility, seamlessly integrating into existing production lines with its modular design. Capable of processing up to 36,000 units per hour, the R-LINE handles both liquid and high-viscous products with or without particulates.

Its future-proof construction allows it to transition between different container sizes and materials, including recyclable and mono-material options, aligning with sustainability goals. Automation is enhanced through PLC control, supporting both “clean” and “aseptic ready” operations. The ergonomic design facilitates maintenance, while the absence of a table plate enhances sanitation. With configurations available for various industry needs, the R-LINE is ideal for dairy producers, food manufacturers, and beverage companies seeking efficient and reliable packaging solutions.

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Doses and Wraps Cheese at High Speed

The FF4 Series from IMA Group is a high-speed dosing and wrapping machine engineered for the precise packaging of various cheese products. Designed to tackle the challenges faced by dairy producers, it employs a flexible, modular setup capable of accommodating triangular, square, and rectangular portions. The machine seamlessly integrates hot and cold filling processes through a dedicated 4-lane syringe filling unit, ensuring accurate dosing up to 600 portions per minute. Equipped with automatic feedback control and optional weight-checking, it minimizes waste and maximizes throughput. Energy efficiency is prioritized with a motor system that recycles kinetic energy and reduces power waste, complemented by vacuum pump options that lower compressed air consumption. The FF4 Series is customizable for multi-flavor configurations and supports the use of sustainable packaging materials. Additionally, it offers easy access for maintenance and includes a CIP system for efficient cleaning, making it an ideal choice for high-speed, continuous dairy operations.

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Doses and Wraps Butter and Margarine Efficiently

The Multipack 7000 from IMA Group is a high-speed dosing and wrapping machine tailored for the food and dairy industries, expertly handling products like butter, margarine, edible fats, and fresh cheese. This machine stands out with its ability to dose and wrap up to 200 packets per minute, thanks to its servo-driven main drive and individual servo-drives for the wrapping material feed.

Designed to integrate seamlessly into continuous, automated production lines, the Multipack 7000 ensures precision with its CIP cleanable dosing unit and a filling accuracy between ±0.2g to ±0.3g, depending on the size. Its flexibility allows for rapid size adjustments and complete changeovers in under 45 minutes, aided by optional features like electrical packet height adjustment and remote access control.

Constructed from corrosion-resistant materials, the Multipack 7000 accommodates a variety of wrapping materials including aluminum laminated foil and PE foil. The PLC by Allen Bradley with a touch screen panel further enhances control and operation. Options for CIP valve systems, central lubrication, and date coding provide additional customization to meet specific production requirements.

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Fills and Seals Spouted Pouches for Liquids

Ermetika from IMA Group is a high-speed rotary pouch filling machine designed for food and dairy producers looking to streamline their packaging processes. This equipment excels in efficiently filling and sealing spouted pouches with liquid formulations such as yogurt, cheese sauce, and vitamin-enriched shakes. Utilizing a continuous motion rotary system, Ermetika supports multiple models with varying throughput capacities, from 120 to 480 pouches per minute, accommodating different production scales.

The machine integrates seamlessly into existing production lines, with the “filling through the spout” technology ensuring full pouch capacity and material savings. This system is engineered with a patent-pending leaking test to verify pouch integrity, enhancing product safety and reducing waste. Its fully washable design promotes top hygiene standards, crucial for maintaining the quality of sensitive products like infant formula and aseptic fruit purees.

Ermetika is adaptable, handling a variety of pouch configurations and materials provided by different suppliers, and offers extended and continuous welding times for robust seals. Available in both standard and aseptic versions, it supports stringent industry requirements, offering food and beverage manufacturers a versatile, reliable, and efficient packaging solution.

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Wraps and Packs Parallelepiped Cosmetic and Toiletry Products

The 3705 from IMA Group is a high-speed overwrapping machine designed for the cosmetic and toiletry sectors. It specializes in efficiently wrapping and packing parallelepiped products like soap bars and skincare jars. The 3705 operates using reel-fed, heat-sealable films such as cellophane, PVC, and PP to provide high-quality individual or multiple product wraps. With a throughput of up to 300 bundles per minute, it ensures smooth, continuous operations facilitated by a servo-controlled main motor, which minimizes abrupt stop-start issues. The machine features fast changeover by replacing pre-assembled and pre-adjusted groups, reducing downtime significantly. It incorporates safety checks for wrapping film and tear tape presence, alongside an automatic reel splicing device for streamlined operations. A motor-driven pump ensures effective lubrication, enhancing durability. Built with an oil-tight steel frame, the 3705 supports long-term robust performance in packaging lines for cosmetics, toiletries, and personal care products.

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Packs and Seals Bottles with Precision

The 3754 Servo Driven Top Loading Case Packer from IMA Group is engineered for high-speed efficiency and versatility. Designed to manage complex bottle shapes and sizes, it features dual case handling for increased output. This equipment erects, loads, and seals up to 50 cases per minute, optimizing operational throughput for packaging lines in food, dairy, beverage, and personal care industries. The machine’s servo-driven technology ensures precise handling, while non-stop worm-screws accurately orient containers for seamless integration. Available with options for adhesive tape or hot-melt glue sealing, it offers flexibility in packaging solutions. Ergonomically designed for easy access and maintenance, the 3754 also includes an automatic gripper head change for rapid product swaps, making it an ideal choice for dynamic production environments.

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Cartons and Packs Dairy Cheese Efficiently

The A452F Cartoning Machine from IMA Group is engineered to meet the demanding needs of dairy producers and food packaging companies. This robust machine specializes in forming and packing cartons for a variety of cheese formats, including processed, fresh, and cream cheese. Utilizing flat blank cartons, the A452F forms them around products during loading with a cost-saving wrap-around system, ensuring damage-proof handling with its U-shaped vertical indexing turret. Ideal for high-speed, continuous operations, it can accommodate up to 80 boxes per minute with adjustable configurations to handle different product sizes. Sustainable features include motorization designed to minimize power waste and optional vacuum pumps that reduce compressed air consumption. Made to integrate seamlessly into existing lines, the machine offers flexibility and reliability for optimizing packaging efficiency in cheese production.

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Packages and Knots Tea Bags Efficiently

The C28-E from IMA Tea & Herbs is a compact tea bag packaging machine that revolutionizes the process with its proprietary knot technology, eliminating metal staples for an eco-friendly product. Designed for tea and herbal tea manufacturers, this machine efficiently packages up to 210 bags per minute, catering to smaller production runs. Its multifunctional capabilities allow for the processing of naked bags, crimped, and heat-sealed outer envelopes, accommodating up to 3 grams of non-free-flowing products like loose leaf teas and powdered spices. The vibrating feeding system minimizes product degradation during packaging, ensuring high-quality output. Integration into production lines is seamless, with options for automatic cartoning and hand removal units enhancing operational flexibility. Equipped with an integrated PC for logic control and a video camera system for constant knot conformity verification, the C28-E ensures top-notch quality management. Additionally, the machine operates with a maximum power consumption of 2.5 kW and utilizes sustainable materials, supporting eco-friendly initiatives in packaging.

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