Feeds, Lifts, Portions, and Monitors Dough

GEA’s Dough Feeding System is designed to seamlessly integrate into bakery production lines, enhancing efficiency in the processing of soft dough cookies, hard sweet biscuits, and rotary molded biscuits. This system features a vertical tub elevator for lifting and tilting dough into hoppers, and advanced monitoring sensors that adjust the dough flow to match production demands. It offers configurations including overhead hoppers with pneumatic guillotines and pocket rollers for precise portioning. Optional metal detectors ensure safety, while dough crumblers maintain processing efficiency by breaking up lumps. Available compliance with stringent food safety standards and constructed from high-quality food-grade materials, GEA’s system promotes hygiene and reduces energy consumption through optimized motor controls. With easy access for cleaning and maintenance, this equipment supports continuous high-speed operation and can be customized to fit specific plant layouts and product textures.

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Fills and Scrapes Chocolate Moulds Efficiently

The ADAPT pneumatic scraper from Prefamac Chocolate Machines facilitates precise mould filling and effective chocolate removal, catering specifically to chocolatiers and confectionery producers. This versatile equipment is adaptable to various chocolate mould types, accommodating sizes from 275 x 135 mm to 275 x 205 mm. Its unique integration of pneumatic and vibratory functions ensures excess chocolate is efficiently scraped while the moulds are automatically vibrated for even distribution. Compatible with Prefamac’s MOULDING and CONTINUA tempering machines, it supports seamless integration into existing production lines. Operating on a single-phase electrical supply, the ADAPT can be controlled either automatically or via foot pedals, suiting varied operational preferences. Engineered with full pearled stainless steel construction and food-grade plastic components, the device prioritizes hygiene and durability. Requiring a silent compressor delivering approximately 120 L per minute at 6 bar, it enhances workspace ergonomics with optimally accessible controls and low-height loading. Designed for easy maintenance, the ADAPT can be customized for different mould sizes and capacities, supported by Prefamac’s engineering assistance.

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Removes Metal Contaminants in Powder Processing

The MAG-RAM™ Self-Cleaning Grate Magnet from Powder Process-Solutions integrates seamlessly into your production process to efficiently remove metal contaminants from dairy, food, and pharmaceutical powders. Its self-cleaning mechanism ensures continuous operation with minimal downtime, utilizing a high-strength, 11,000+ gauss rare earth magnet to enhance product purity. Ideal for applications ranging from milk powder to nutraceutical formulations, this equipment meets rigorous hygiene standards with its sanitary, dust-tight design. Programmable control features facilitate easy integration into existing lines and allow for automated operations, reducing manual intervention. Constructed from durable stainless steel, it offers excellent corrosion resistance and meets industry compliance, making it an essential component for companies focusing on quality and safety assurance.

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Snap-Connects and Seals Flexibly

The BFM® Flexible Connector System from Powder-Solutions, Inc. revolutionizes the way you handle and connect bulk powder processes. Designed to snap-connect and seal without tools, it offers a cleaner, leak-free environment ideal for industries such as dairy, food, infant nutrition, and pharmaceuticals. The snap-in sleeves, combined with precision-engineered spigots, allow for simple integration into existing production lines, ensuring seamless transitions between processing stages. This system significantly minimizes product build-up, enhancing hygiene and reducing downtime during cleanings and changeovers.

BFM® fittings provide a 100% sealed connection, utilizing patented snap bands for a secure fit that tightens under pressure. With options in both breathable and non-breathable materials, it accommodates a variety of processing requirements and material consistencies, from powdered milk and cheese to pharmaceutical capsules and plastic resins. While throughput capacity varies depending on your specific system setup, BFM® fittings support continuous and high-speed operations, ideal for dynamic manufacturing environments.

Integration with existing systems is straightforward, as standardized sizes reduce the need for extensive inventory. The absence of tools in installation simplifies maintenance, while the durable materials ensure longevity and resilience against wear and corrosion, particularly in intense processing conditions. Additionally, the fittings align with industry best practices for cleaning and safety, supporting hygienic manufacturing objectives and regulatory compliance. Whether you need to customize dimensions or material types, engineering support is on hand to tailor the solution to your specific processing line requirements.

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Ensures Dust-Tight Sealing and Hygienic Containment

BFM® Fittings offer a revolutionary approach to flexible connections within powder processing environments. Designed to eliminate the inefficiencies associated with traditional hose clamp systems, BFM® Fittings employ a snap-in design, featuring two welded collars and a flexible sleeve with integral snap bands for a tool-free, hygienic installation. This system ensures a 100% sealed environment, mitigating leaks and product buildup, which enhances hygiene and reduces maintenance downtime.

Commonly utilized in the dairy, food, and pharmaceutical industries, BFM® Fittings facilitate processes that include milk and cheese powder handling, infant formula production, and the processing of pharmaceutical powders and nutritional supplements. Their versatility accommodates both non-breathable and breathable sleeve materials, adaptable to specific process conditions.

Capable of integrating seamlessly with existing industrial systems, BFM® Fittings are ideal for operations prioritizing efficient containment and optimized cleanliness. They provide durable connections that withstand operational pressures, improving both safety standards and overall process efficiency. Additionally, BFM® Fittings adhere to industry regulations, ensuring compliance with GMP standards for sensitive applications.

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Transports and Discharges Bulk Solid Materials

The Chain Conveyors from Ottevanger Milling Engineers offer a robust solution for the transportation and discharge of bulk materials, designed specifically for challenging conditions in feed mills, grain storage, and food processing facilities. These versatile conveyors are built to handle materials such as grains, pellets, and soybean meal efficiently over long distances. Constructed with an enclosed S235 steel trough and available with optional AISI304 execution, they ensure durability and corrosion resistance. Their high capacity, reaching up to 400 m³/h, makes them suitable for continuous operations in high-demand environments.

Chain conveyors integrate seamlessly into production lines, working effectively with upstream equipment like batch weighers and downstream systems such as hammer mills. They feature geared drive units and flexible couplings for reliable performance, as well as advanced speed sensing and flow regulation options to optimize throughput. Additionally, the systems are equipped with protective chain hoods and wear plates to minimize maintenance efforts while ensuring operational safety.

Ottevanger’s chain conveyors also support remote monitoring and automation via PLC, enhancing integration within your facility’s control systems. For those dealing with ATEX-restricted zones, the chain conveyors are available with ATEX22 zoned drive units, meeting stringent compliance requirements. Whether conveying pet food, aquafeed, or granola, these conveyors deliver efficiency in various industry processes.

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Guides and Feeds Corks for Bottling

The OR series from Martini Costruzioni MAR.CO. offers sophisticated orientation feeders for natural and synthetic corks in high-speed bottling applications. These feeders utilize precision guidance and pneumatic or mechanical referral systems, ensuring accurate cork positioning and minimal waste. Ideal for beverage manufacturers and wine producers, they handle between 7,000 to 22,000 corks per hour, depending on the model. The equipment seamlessly integrates into existing lines, utilizing PLC control for automation, and features stainless steel construction for durability. Options for hopper sizes and maintenance-friendly features like dust aspirators and quick-release hoppers enhance operational efficiency. The series supports long-distance cork feeding, up to 25 meters, and meets high production demands with minimal adjustments during cork changes.

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Extracts Dust and Particles from Nuts

The Aspiration System from Maseto is engineered to efficiently extract skins, dust, and light particles from various nut and snack products, ensuring enhanced product quality and purity. Utilizing a cyclone depressor, the system separates impurities with precision, making it an ideal choice for food processing lines in industries such as nut processing and snack production. It accommodates a wide range of end-products, including almond flour, cashew butter, and pistachio gelato, with a processing capacity of 100 to 4000 kg/h. Designed for continuous, high-speed operations, it integrates seamlessly into pre-processing and cleaning stages, contributing to streamlined production flows. Optional features include a rotary cell for automatic emptying, which enhances operational efficiency. Constructed to minimize maintenance downtime, the system is built from durable materials suitable for handling solid and granular types, ensuring long-term reliability and compliance with industry standards.

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Applies and Regulates Precise Flour Coating

The Active Flour Applicator from Marel is specifically designed for food processing companies seeking precision in flour coating applications. This equipment ensures a consistent and uniform flour layer on products like battered chicken nuggets and breaded onion rings while maintaining a dust-free working environment. Its operation involves creating a loose underbed of flour, allowing products to sink for optimal coverage, while a top-side sprinkle completes the coating. Integrated with a dust collection system, it minimizes airborne particles, maintaining cleanliness in high-speed lines.

Ideal for convenience foods and snacks, the applicator fits seamlessly in pre-processing and processing departments, supporting continuous operations with belt widths available in 600, 700, and 1000 mm to match capacity needs. Its integration with Marel’s Innova Food Processing Software provides real-time monitoring and full traceability throughout the production line. The system is easy to clean and maintain, aided by accessories like the Cyclone for dust filtration and the Tool Cart for organized maintenance sessions. Optional components such as the CrumbFeeder enhance operational ergonomics and efficiency, making the Active Flour Applicator a comprehensive solution for high-demand production environments.

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Fills and Dispenses High Viscosity Products

The Paste Filling Machine from Kulp Makina delivers exceptional precision in handling high viscosity products like nut butters and Moroccan black soap. Utilizing a volumetric filling system with a pneumatic and electronic working principle, this machine efficiently dispenses up to 800 packages per hour with a filling accuracy of ±1%. It features a user-friendly touch screen interface and a no-container-no-fill system, ensuring streamlined operation. The equipment integrates seamlessly into processing and packaging lines with its 2-meter conveyor and adjustable side rails. Constructed with 316L stainless steel for product-contact parts, it adheres to food hygiene standards, meeting the demands of food, beverage, and cosmetics industries. Cleaning and maintenance are simplified with easy disassembly via tri-clamps, and the system operates with an agitator in the hopper for consistent product flow.

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