Processes and Separates Juices and Purees

The FVPGrow by JBT is a robust industrial juicer and paddle finisher designed to streamline the transformation of whole fruits and vegetables into premium juices and purees. This equipment excels with its high-speed, continuous operation, effectively processing a wide range of products, including orange juice, almond milk, and mixed fruit purees. The machine utilizes a precise separation and mixing process, featuring customizable options like variable frequency drives for paddle speed adjustments and screen perforation configurations to meet specific product needs. With a processing capacity of approximately one ton per hour, the FVPGrow supports automated integration via intuitive controls and remote monitoring capabilities. Built with corrosion-resistant stainless steel, it ensures durability and compliance with food safety standards. Fast disassembly and an optional automatic spray ring (ASR) facilitate easy cleaning and maintenance, minimizing downtime and enhancing production efficiency. Additionally, JBT offers engineering support for further customization and seamless integration into existing production lines.

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Processes and Separates Juices, Oils, and Pulps

The UPF100 and UPF200 Paddle Finishers from JBT are engineered to efficiently process a wide array of fruits and vegetables, ensuring high-quality juice, oil, and pulp production. These finishers utilize a paddle system akin to a screw operation, enabling continuous separation and filtration processes. They’re ideally suited for applications like juice finishing, oil finishing from fruits such as avocados and olives, and soluble solids recovery in diverse fruit and vegetable processing environments. With multiple filter size options, you can tailor the output to meet specific end-product requirements such as orange juice concentrate, tomato paste, and packaged pulp. The equipment boasts a high-throughput design, accommodating various processing needs in juice manufacturing and food processing. Integrating seamlessly into existing production lines, they support continuous and high-speed operations, enhancing efficiency while maintaining product integrity. Constructed for durability, the finishers are available in materials that ensure corrosion resistance, facilitating maintenance and longevity.

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Processes Diverse Fruits and Vegetables into Juice

The Mastery Commercial Cold Press Juicer from Zumex is designed to revolutionize juice production with its powerful combination of efficiency and versatility. Utilizing a robust 11-ton press and a high-torque brushless motor, it ensures seamless crushing and pressing of various fruits and vegetables, maximizing juice yield and quality. Capable of processing up to 30 gallons per hour, it is ideal for juice manufacturers and commercial juicing businesses focused on producing a wide array of juices, from citrus to green leaf vegetables.

Engineered for flexibility, it offers both manual and semi-automatic operation modes, allowing you to customize pressing times and speeds for different fruit types, including soft and hard fruits. The system is further enhanced by a centralized control panel with a 4.3” full-color touch screen, providing real-time parameter management for optimal operation.

Constructed from durable stainless steel, the juicer’s design emphasizes hygiene and safety, featuring a built-in pusher with a folding mechanism for improved access, along with safety stop systems and sensor-based motor shutdown to ensure secure operation. Integrated filtration and a 3-gallon collection tank maintain juice purity, while overload protection and emergency stop functions safeguard against unexpected issues.

Zumex offers extensive customization and engineering support to adapt the Mastery Cold Press to unique production needs, ensuring a tailored fit within diverse processing lines in the food and beverage industry.

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Extracts and Processes Multi-Fruit Juices

The ZMF400 Belt Press from Zumex is designed for high-efficiency juice extraction from a wide range of fruits and vegetables. It uses a continuous, low-speed operation with tension adjustments that maximize yield and maintain juice quality. Commonly applied in the food and beverage industry, it processes products like orange, apple-carrot, and pomegranate juice, catering to beverages from citrus to tropical fruits.

The ZMF400 integrates into production lines seamlessly with adjustable crushing and rinsing functionalities, benefitting from modular rigid belts and versatile blades that handle fruits with or without stones. Automation features include cable-pull emergency stops and a control panel that manages elevator speed and cleaning modes.

Constructed from durable stainless steel, the ZMF400 is energy-efficient and designed to minimize maintenance downtime with its easy-to-clean belt system. It supports continuous operations, suitable for juice manufacturing and food processing sectors. Optional customization ensures the equipment meets specific production requirements, backed by engineering support from Zumex.

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Refines and Separates Juice from Pulp

The ZPF Paddle Finisher from Zumex is engineered to efficiently refine and separate juice from pulp, catering to juice manufacturers and food processing companies. Utilizing a high-speed paddle system, it ensures optimal juice purity by filtering pulp through a perforated stainless steel mesh. Ideal for citrus and pomegranate juices, it incorporates a unique humidity regulation feature, adjusting waste moisture via a counterweight system. Suitable for continuous, high-speed operations, the ZPF Paddle Finisher enhances product quality through precision control of pulp refining. Constructed from durable stainless steel for corrosion resistance, it integrates seamlessly into processing and pre-processing lines, maintaining efficiency and quality.

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Extracts and Separates Citrus and Multifruit Juices

The PJE from Zumex Food Engineering is a versatile extraction system for citrus and multifruit juices, catering to juice manufacturers and food processing companies. It efficiently separates juice, peel, and essential oils using an advanced multi-stage extraction and depulping process. This system supports diverse applications like orange, lemon, and pomegranate juice production, essential oil extraction, and hesperidin recovery. With a robust structure made from AISI 316 and AISI 304 stainless steel, it ensures durability and resistance to corrosion. The PJE handles continuous and semi-automatic operations, optimizing productivity with capabilities for integration into existing production lines. Its Premium System components reduce essential oil content in juice, increasing yield per fruit. Automation includes PLC control for streamlined operation, while CIP systems facilitate easy maintenance. Configurable cup sizes accommodate various fruit dimensions, offering tailored solutions to meet specific processing needs.

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Extracts Juice and Separates Pulp

The ZumexZSP5 Screw Press from Zumex Food Engineering offers robust performance tailored for juice production and fruit processing industries. Utilizing a variable section press body and powered by adjustable worm screws, this screw press excels in separating juice from pulp and processing fruit peels into animal feed or dried products. Capable of processing between 3,500 and 5,000 kilos per hour, this equipment supports continuous and semi-automatic operations, ensuring seamless integration into your production line. Its design includes built-in frequency variability for speed adjustment and interchangeable sleeves for different perforation diameters, optimizing output efficiency. Constructed from stainless steel, the ZumexZSP5 ensures durability and resistance to corrosion, meeting the rigorous demands of food and beverage environments. Additionally, its modular design facilitates easy cleaning and maintenance, suitable for a variety of applications including orange juice concentrate, apple cider, and citrus animal feed production.

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Fills and Bottles Juices with Precision

The ZBL 1000 from Zumex is a semi-automatic filling machine engineered for precise juice bottling across a range of bottle sizes and materials, from 200 ml to 2 liters. This machine uniquely offers a container conveyor with adjustable width, equipped with a centering device at the filling nozzle and a pneumatic barrier for intermittent container passage. Its two automatic total section nozzle tips are programmable for varied packing modalities, making it ideal for the precise filling of natural, fruit, and vegetable juices. With an average capacity of 300-350 liters per hour, it efficiently supports the food and beverage, juice production, and dairy processing industries. The system is further enhanced with a CIP automatic dispensing and digital control, ensuring dispensing precision of 99.5%. For demanding production environments, it integrates seamlessly into bottling lines, focusing on efficient liquid processing for juice producers and beverage manufacturers.

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Extracts and Processes Juice and Pulp

The Fruit Treatment Line for Juice and Pulp Extraction from Zumex is engineered for high-efficiency juice and pulp production across diverse fruit and vegetable types. This system integrates robust equipment such as pallet tippers and brush washers, ensuring thorough pre-processing and sorting. Specifically designed for continuous operation, it incorporates multi-stage extraction and pasteurization processes to achieve optimal juice yield and quality.

Ideal for producing a variety of end-products, including orange, apple, and pomegranate juices, as well as mango pulp, the line boasts a versatile capacity that caters to both small and large-scale operations. With automation options ranging from semi-automatic to fully automated setups, it integrates seamlessly with existing operations and supports remote monitoring via PLC controls.

The equipment’s design emphasizes energy efficiency, achieving a 30% reduction in energy consumption through advanced motor control. Crafted from corrosion-resistant materials, it meets the stringent requirements of food safety standards. Additionally, the line supports easy clean-in-place (CIP) maintenance, ensuring consistent operation with minimal downtime. Custom configurations are available, backed by Zumex’s engineering support, to fine-tune the system to specific production needs.

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Fills and Packs Juices in Bag in Box

Zumex’s Bag in Box Manual Bottling Machine is a precise solution designed for diverse juice production needs. It efficiently fills 3.5, 10, and 20-liter bags with both cold and hot pasteurized fruit and vegetable juices. Featuring a feed tank with a level indicator and probe, it ensures accurate volume control per bag. With a maximum output of 400 liters per hour, it meets the demanding needs of juice producers targeting grocery stores, hotels, and supermarkets. Fabricated from durable AISI 304 stainless steel, it offers robust construction suited for the food and beverage industry, ensuring long-term reliability. This manually operated system integrates seamlessly into existing production lines and provides flexibility for facilities looking to expand or adapt their operations.

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