Freezes, Mixes, Whips, and Incorporates Air

The Tetra Pak Continuous Freezer A2 Series is engineered for ice cream and frozen beverage production, offering precise control over freezing, mixing, whipping, and air incorporation processes. This equipment ensures exceptional product uniformity with an optimal texture, achieving less than 0.7% standard deviation. It’s equipped with a patented cylinder design that increases the heat transfer rate by 10%, alongside highly energy-efficient IE3 and IE4 motors to minimize power consumption.

This versatile system supports applications ranging from gelato and sorbet to cold brew coffee and iced coffee beverages. With processing capacities ranging from 50 to 4,500 liters per hour, this series meets the demands of both small-scale operations and larger industrial setups. The A2 Series offers robust integration capabilities, featuring a user-friendly touch screen panel compatible with the Tetra PlantMaster™ system for seamless production monitoring and traceability.

Its space-efficient design allows for multiple units to be positioned compactly, maximizing output per square meter. Tailored to exact requirements, the freezer includes rotary pumps ensuring production stability and minimal waste, alongside a mass flow meter handling up to 140% overrun for controlled texture variations. A patented start-up procedure reduces ingredient waste significantly, ensuring cost-effectiveness.

Built with durability in mind, the hygienic shaft seal and automatic CIP cycle simplify maintenance and enhance operational hygiene. Customizable options such as multiple outlet pumps and cooling valves further optimize energy use and product distribution. The Tetra Pak Continuous Freezer A2 Series is thus a comprehensive solution for ice cream manufacturers and food processing companies seeking efficient, reliable, and customizable continuous freezing operations.

The post Continuous freezer for ice cream production appeared first on Making.com.

Calculates and Weighs Truck and Bulk Loads

The WSN-A1 weighbridge from Schenck Process is designed for precise truck and bulk material weighing in industrial settings. This low-profile weighing track is ideal for tight spaces, accommodating existing loading facilities under silos. It features a modular design with 4m concrete platforms and integrated 90cm load cells, suitable for both static and dynamic operations. Capable of processing various solid, powder, and granular materials, the WSN-A1 is essential in industries like chemicals, infrastructure, and transport logistics. Customize lengths to fit your operation needs, ensuring seamless integration with upstream and downstream processes. This weighbridge offers exceptional accuracy in weight calculation, essential for preventing overloading and optimizing transportation efficiency. Additionally, it supports continuous operation and is easy to relocate, making it a versatile solution for dynamic weighing environments.

The post Weighbridge for truck weighing in tight spaces appeared first on Making.com.

Weighs and Monitors Rail Cars Dynamically

Schenck Process’s MULTIRAIL LegalWeight system is a dynamic train scale engineered for precise legal-for-trade rail car weighing. This equipment stands out by providing high-accuracy measurements during train transit, crucial for industries like chemicals, steelmaking, and logistics. The system effectively monitors wheel, axle, and wagon loads, optimizing axle load distribution and center of gravity precision. Suitable for both solids and liquids, it enables continuous weighing with integrated database systems for intelligent data analysis and remote diagnostics. Featuring a robust construction with stainless steel weighbeams and the option for an integrated control scale, it ensures durability and compliance with OIML R 106 standards. The modular design allows for fast installation with minimal rail disruption. MULTIRAIL LegalWeight maximizes operational efficiency up to 15 km/h, reducing shunting needs and supporting high-speed logistics and rail industry operations.

The post Dynamic weighing for solids and liquids appeared first on Making.com.

Measures and Monitors Solid Material Flow

The MULTISTREAM B Solid Flow Meter from Schenck Process is your solution for precise mass flow management in diverse industries such as chemicals, energy, and infrastructure. This inline measuring system employs a baffle plate measuring principle to continuously record the flow and rates of solid materials, ensuring accurate throughput and consumption tracking. With the capacity to handle up to 100 tons per hour of powders and granules, this system supports operations with materials as varied as lithium-ion battery cathode material, ammonium nitrate fertilizer, and polyethylene films.

Designed for seamless integration with no need to offset inlet and outlet points, the MULTISTREAM B is cost-effective and easy to install in existing production lines. Its stainless steel, dustproof housing ensures durability and cleanliness in processing environments. Additionally, the integrated DISOCONT evaluation electronics can be installed directly within the device, streamlining operations and reducing setup complexity.

For facilities seeking energy efficiency, the solid flow meter’s compact design mitigates unnecessary height loss, optimizing space utilization within your plant. Schenck Process offers configuration options tailored to your specific process requirements, including adaptation for use with a controllable metering hopper, enabling the flow meter to function as part of a comprehensive feeding system. This equipment is built to meet the challenges of dynamic industrial environments, providing robust performance and comprehensive support for your material handling needs.

The post Solid flow meter for granular and powdered bulk materials appeared first on Making.com.

Measures and Records Bulk Material Flow

The MULTISTREAM G Solid Flow Meter from Schenck Process Europe GmbH is a compact, in-line measurement system designed for precise, continuous recording of bulk solid flows using non-impact force measurement. This technology gently deflects the material stream within a measuring chute, ensuring accurate, reproducible data unaffected by variable impact factors. Suitable for applications in industries such as chemicals, fertilizers, and steelmaking, it excels in measuring throughput and consumption for end-products like polypropylene and cement. With its robust, dust-tight construction, it can be customized as a feeding system with flow-controlled pre-feeders and tailored designs for handling hot materials. The system supports integration with bulk material handling and feeding processes, enhancing production consistency and efficiency. Capable of both batch and continuous operations, the MULTISTREAM G can manage various materials, including powders and granules. For chemical environments, corrosion-resistant materials are available, ensuring durability and compliance with industrial standards. Enhanced with options for automation and remote monitoring, this meter offers reliable performance across diverse operational conditions.

The post Solid flow meter for continuous bulk material measurement appeared first on Making.com.

Precisely Measures Continuous Bulk Solid Flow

The DLM Solids Flow Meter from Schenck Process is engineered to precisely measure bulk solid flow in continuous processing environments. Utilizing a non-impact force measurement through a gentle deflection chute, it ensures accurate data without the influence of varying impact factors. Ideal for industries such as chemicals, fertilizers, and biomass, it supports the production of end-products like polypropylene pellets and organic fertilizers. With a robust, dust-resistant design, the DLM operates efficiently even at high temperatures. The system integrates seamlessly with flow-controlled pre-feeders, evolving into a feeding system when required. Offering customization for specific applications, it meets the demands of challenging environments while maintaining high throughput and consistent measurement accuracy.

The post Solids flow meter for bulk solid streams appeared first on Making.com.

Accurately Measures and Controls Bulk Material Flow

The MULTICOR H from Schenck Process is a highly precise Coriolis mass flow meter designed for the continuous feeding and measurement of bulk solids like powdered materials, dusts, and meals. Operating on the Coriolis principle, it offers accurate mass flow-rate readings by tracking the effect of bulk solids on a rotating measuring wheel. This technology ensures consistent feeding performance across diverse applications, including cement production, steelmaking, and agricultural processing. The MULTICOR H is compact and easy to integrate into existing production lines, minimizing setup costs. Its ability to handle varying bulk densities and grain sizes with an accuracy of ±0.5% makes it indispensable for producers of Portland cement, iron ore pellets, and fertilizers. The in-line design simplifies installation and reduces maintenance needs. Available with customizable prefeder controls, the unit enhances operational efficiency without sensitivity to external conditions.

The post Coriolis mass flow meter for powdered materials appeared first on Making.com.

Grinds and Processes Solid Materials

The Raymond Roller Mill, offered by the OEM Raymond, is engineered to efficiently grind solid materials to fine powders, essential for sectors like chemicals, energy, and infrastructure. This robust mill utilizes a multi-stage grinding process to ensure consistent particle size, ideal for producing products such as cement clinker, coal briquettes, and recycled plastic pellets.

With a capacity to handle high-volume operations, it ensures increased throughput essential for industrial-scale production. The milling system is automated via PLC controls, allowing seamless integration into existing production lines and remote monitoring for efficient operations management. Equipped with variable-speed motor optimization, the mill reduces energy consumption by up to 20%, promoting cost-effective performance.

Constructed from materials like stainless steel, it offers excellent corrosion resistance, making it suitable for various processing environments. The mill complies with industry standards, and its modular design facilitates easy maintenance and cleaning, minimizing downtime. Additionally, customization options are available, ranging from rotor speed adjustments to chamber modifications, bolstered by engineering support to tailor solutions to specific application needs.

The post Industrial grinding mill replacement parts service appeared first on Making.com.

Accurately Controls and Feeds Materials

The MULTIDOS F Weighfeeder from Qlar is engineered for precise material handling in food processing and chemical industries. Its hygienic design, with parts in contact with products made of stainless steel or UHDPE, ensures compliance with rigorous hygiene standards. The weighfeeder integrates seamlessly into automated systems, using advanced control electronics and customized software for effortless monitoring and process oversight. Ideal for applications like lithium-ion battery production, ammonium nitrate fertilizers, and mass flow recording in the fish and meat industries, it supports continuous, high-speed operations with a quick-clean design for easy maintenance. This equipment offers versatile performance across solid, powder, and granule product types, meeting industry demands for efficiency and integration.

The post Industrial weighfeeder for hygienic applications appeared first on Making.com.

Conveys and Separates Powders and Granules

The MoveMaster Vac from Schenck Process is a vacuum conveying system engineered for precision and flexibility in handling powders and granules across various industries including food, pharmaceuticals, and chemicals. Its modular construction and patented dust-proof seals facilitate quick disassembly and cleaning, ensuring minimal downtime. The system efficiently transports sensitive materials like protein powders, pharmaceutical tablets, and plastic pellets, maintaining product integrity through specialized fluidization for cohesive powders. Equipped with multiple filter options and soft liners, the MoveMaster Vac is customizable for batch or continuous operations and integrates seamlessly with negative pressure systems. Constructed with options in either mild steel or stainless steel, it offers durability and corrosion resistance tailored to specific production needs. Compliant with GMP standards, it supports stringent hygiene requirements, and its quick-release clamps simplify maintenance, while autoclave compatibility ensures optimal sanitation.

The post Industrial vacuum conveying system appeared first on Making.com.