Performs High-Speed Leak Testing for Metal Cans

The AERO DPSC and R DPSCA leak testers from WILCO AG are engineered to carry out precise and efficient inspection of metal packaging. These systems specialize in detecting leaks in aerosol and steel cans, utilizing differential pressure techniques to ensure accuracy and reliability. Suitable for applications across the aerosol, food, and packaging industries, they can handle products such as spray paint cans, canned vegetables, and beverage cans.

Capable of testing up to 500 cans per minute, the AERO DPSC integrates seamlessly into existing production lines, with an in-feed star wheel and continuous moving carousel system. Its clamping device tests cans in a “hanging” position, allowing potential seam leaks to be exposed. Automatic compensation features address external influences like temperature variations.

The R DPSCA offers similar precision for steel cans, with robust design, reliable throughput, and a user-friendly MAVIS operating system. Both systems ensure compliance with UN, ADR, and FEA regulations. Fully automated, they deliver non-destructive testing and facilitate fast format changeovers for cost-effective operation. Built for durability, these testers support you in balancing quality with price efficiently.

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Inspects Syringe Needle Geometry and Detects Defects

The CUBE XRS 500 from WILCO AG is an X-ray syringe needle inspection module designed to enhance precision in pharmaceutical production lines. This equipment ensures the integrity and specification compliance of needles in pre-filled syringes, crucial for safe usage in applications like insulin delivery and chemotherapy. It operates by rotating syringes 360 degrees during inspection, capturing high-resolution images analyzed by advanced vision systems to detect defects and assess needle geometry. Capable of integrating into existing syringe production lines and supporting high-speed operations of up to 500 units per minute, the CUBE XRS 500 meets GMP guidelines and 21 CFR part 11 compliance. Its toolless format changeover facilitates easy adaptation to various syringe sizes, making it ideal for sterile liquid pharmaceuticals and applications where sterility is paramount. Additionally, it is engineered for aseptic environments, featuring static optical paths and non-destructive testing methods, ensuring maintenance of product integrity and safety.

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Measures Headspace Gas Concentrations in Sterile Containers

The NEO HSX Series from WILCO AG offers advanced headspace analysis for sterile pharmaceutical containers, utilizing laser absorption spectroscopy to accurately measure oxygen and carbon dioxide levels non-destructively. Key for ensuring container closure integrity, it’s designed for use with vials, syringes, and ampoules in lab-scale operations. What sets the NEO HSX apart is its precision, achieving up to 50% lower standard deviation with its fourth-generation laser technology. The system supports both manual and robot-assisted inspections, offering flexibility in sample handling. Ideal for pharmaceutical manufacturers, it integrates seamlessly into R&D and quality control processes while ensuring compliance with ISO Class 7 environments and 21 CFR Part 11 standards. The intuitive MAVIS operation system with customizable widgets enhances user interaction, and the system features a guided suitability test to secure operator-independent results.

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Measures Gas Concentrations in Pharmaceutical Packaging

The NEO HSX series from WILCO AG is designed for precision headspace gas analysis in pharmaceutical packaging. Utilizing laser absorption spectroscopy, this equipment ensures non-destructive measurement of critical gases such as oxygen and carbon dioxide. It’s ideal for small and large volume parenterals, BFS cards, and IV bags, maintaining container closure integrity across various packaging solutions.

The NEO HSX DUO features dual laser heads for simultaneous O2 and CO2 detection, enhancing productivity and precision with up to 50% reduced standard deviation through fourth-generation laser technology. Operations are simplified with the user-friendly MAVIS system, guiding operators through processes with an intuitive interface and LED status indicators.

The NEO HSX series supports both manual and automated testing, allowing seamless integration into quality control laboratories. It aligns with GMP standards and is 21 CFR Part 11 compliant, ensuring regulatory adherence. The system’s modular nature allows customization, with exchangeable sample holders for flexibility in testing, and integrated process safety features like a position monitoring system. This makes it a versatile choice for pharmaceutical manufacturers, biotechnology companies, CDMOs, and quality control laboratories seeking accurate headspace analysis and integrity assurance in their production lines.

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Measures Gas Concentrations and Ensures Packaging Integrity

The NEO HSX Series by WILCO AG offers a sophisticated solution for headspace analysis in pharmaceutical and biopharmaceutical applications. Utilizing cutting-edge laser absorption spectroscopy, these analyzers precisely measure oxygen and carbon dioxide concentrations in sterile pharmaceutical packaging such as vials, syringes, and ampoules. The NEO HSX DUO, featuring dual laser heads, allows simultaneous O2 and CO2 detection, enhancing processing accuracy.

This series is integral to ensuring container closure integrity across various products, from vaccines to monoclonal antibodies and BFS nasal sprays. With the ability to process multiple packaging types manually or with robotic support, the NEO HSX Series accommodates capacities for vials ranging from 1 to 100 ml and syringes from 0.5 to 10 ml.

Automated via the MAVIS operating system, these analyzers offer intuitive user interaction and high operator friendliness, with features like exchangeable holders and position monitoring for maximum flexibility and process safety. The system’s plug-and-play sample holders and customizable interface enhance adaptability and process reliability.

Certified to meet GMP and FDA standards, the NEO HSX Series is 21 CFR part 11 compliant and designed for use in ISO Class 7 environments. With built-in UPS to prevent data loss and the ability to integrate with MES and SCADA systems, this equipment sets a benchmark in efficiency and compliance for quality control in sterile pharmaceutical productions.

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Detects Leaks in Aerosol and Steel Cans

The AERO DPSC from WILCO AG is an inline leak tester specifically designed for aerosol and steel cans, ensuring compliance with industry regulations such as ADR. It utilizes a continuous carousel system that clamps cans in a hanging position to identify potential leaks, detecting leak rates as minute as 3.2 x 10-2 mbar.l.s-1. Commonly applied in the aerosol and food industries, it handles up to 500 cans per minute, making it ideal for high-speed production environments. Its robust design ensures longevity and integrates seamlessly into existing lines with automated format changeovers. The system is non-destructive, serving as an alternative to traditional water bath testing, and is available with software that compensates for fluctuating operating conditions, enhancing its reliability and precision.

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Performs High-Speed Leak Testing

The R DPX from WILCO AG is an automated Container Closure Integrity Tester engineered for stringent pharmaceutical and biotech applications. Leveraging the latest vacuum and pressure decay testing methods, it delivers high sensitivity leak detection for diverse primary containers, including vials, ampoules, and BFS products. Operating at speeds up to 600 samples per minute, it ensures seamless integration within high-speed production lines, adhering to GMP guidelines and utilizing the LFC method® for 100% non-destructive testing. Its toolless format changeover and compliance with 21 CFR part 11 streamline operations and data handling, while its adaptability to a wide range of product types—liquid, lyophilized, and solid—makes it indispensable for manufacturers focused on maintaining sterility and compliance.

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Performs Leak Testing on Pharmaceutical Containers

The R DPX from WILCO AG is an automated container closure integrity (CCI) tester designed exclusively for pharmaceutical and biotech industries. Utilizing advanced vacuum and pressure decay testing methods, it ensures high sensitivity and reliability in identifying leaks for a variety of packaging types, including vials, ampoules, and BFS containers. Capable of processing up to 600 containers per minute, this system integrates effortlessly into high-speed production lines, making it indispensable for manufacturers of injectable drugs and parenterals like vaccines and monoclonal antibodies. Engineered for efficiency, the R DPX offers toolless format changeover to minimize downtime and supports non-destructive testing under GMP conditions, adhering to USP 1207 standards for sterility. Ideal for operations requiring rigorous quality control without sacrificing throughput, it is a pivotal solution for companies striving to maintain stringent pharmaceutical packaging standards.

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Performs Non-Destructive Headspace Analysis

The SPECTRA HSX Series from WILCO AG offers robust and precise headspace analysis for pharmaceutical packages such as vials, ampoules, and syringes. This series includes the SPECTRA HSX 100, 300, and 500 models, designed to meet varying production speeds and demands. These analyzers perform non-destructive testing to ensure container closure integrity and assess gas conditions like oxygen and carbon dioxide levels. Capable of integrating up to ten test heads, the SPECTRA HSX 500 achieves a throughput of 500 samples per minute, making it ideal for continuous, high-speed operations. Optional integration with NIR spectroscopy and visual inspection systems enhances versatility, while compliance with GMP standards ensures adherence to pharmaceutical industry requirements. The equipment supports seamless integration into production lines with PLC control and data handling compliant with 21 CFR Part 11. Options for stainless steel construction provide durability and corrosion resistance, crucial for maintaining operational integrity in demanding environments.

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Integrates Inspection and Testing for Parenteral Containers

The VARIO MTX and DUO MTX from WILCO AG are modular inspection platforms designed for pharmaceutical and biotech industries, offering unparalleled versatility in parenteral packaging quality control. These systems incorporate various inspection technologies, such as the LFC method®, Vacuum and Pressure Decay, Headspace Analysis, and Automated Visual Inspection, enabling customized setups to meet specific production needs. Ideal for a wide range of applications, including injectable vaccines and lyophilized vials, they handle glass and plastic containers efficiently. With a throughput of up to 600 units per minute, these platforms integrate seamlessly into high-capacity lines. Fully automated and supported by GMP and 21 CFR part 11 compliance, they offer smooth container handling and quick, toolless format changeovers. The systems are designed considering operational efficiency and cleaning requirements in mind, featuring a compact footprint and hygienic design suitable for controlled environments. Optional integration of additional modules, such as 2D DataMatrix Code readers and NIRS for residual moisture detection, caters to detailed product specifications and enhances overall productivity.

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