X-ray inspection module for pre-filled syringe needles
Ensure sterility and product integrity in high-speed syringe production by detecting defects in needle geometry, crucial for auto-injector compatibility and preventing complications during medical applications.
Inspects Syringe Needle Geometry and Detects Defects
The CUBE XRS 500 from WILCO AG is an X-ray syringe needle inspection module designed to enhance precision in pharmaceutical production lines. This equipment ensures the integrity and specification compliance of needles in pre-filled syringes, crucial for safe usage in applications like insulin delivery and chemotherapy. It operates by rotating syringes 360 degrees during inspection, capturing high-resolution images analyzed by advanced vision systems to detect defects and assess needle geometry. Capable of integrating into existing syringe production lines and supporting high-speed operations of up to 500 units per minute, the CUBE XRS 500 meets GMP guidelines and 21 CFR part 11 compliance. Its toolless format changeover facilitates easy adaptation to various syringe sizes, making it ideal for sterile liquid pharmaceuticals and applications where sterility is paramount. Additionally, it is engineered for aseptic environments, featuring static optical paths and non-destructive testing methods, ensuring maintenance of product integrity and safety.
Benefits
- Enhances product safety by ensuring needle integrity and preventing sterility breaches.
- Increases production efficiency with high-speed inspection of up to 500 syringes per minute.
- Reduces maintenance time and errors with toolless format changes for various syringe sizes.
- Complies with regulatory standards, ensuring seamless GMP adherence and 21 CFR part 11 compliance.
- Optimizes integration in sterile environments with non-destructive and aseptic design.
- Applications
- Iv bags,Sterile liquid pharmaceuticals,Vials,Pre-filled syringes,Auto-injectors,Pharmaceuticals
- End products
- Parenteral nutrition iv bags,Insulin syringes,Vaccine pre-filled syringes,Epinephrine auto-injectors,Lyophilized drug vials,Biopharmaceutical injectable syringes,Chemotherapy pre-filled syringes
- Steps before
- Assembly of pre-filled syringes,Needle attachment,Tip-cap assembly
- Steps after
- Line integration,Final assembly,Sterility inspection
- Input ingredients
- pre-filled syringes,sterile liquid pharmaceuticals
- Output ingredients
- high-resolution images,360° image of syringe,needle geomerty inspection,bent needles detection,needle hooks detection
- Market info
- Automation
- Non-destructive inspection process
- Inspection Speed (Output)
- Up to 500/min
- Detection Type
- X-ray
- Image Resolution
- High-resolution images
- Inspection Coverage
- 360° inspection
- Needle Geometry Inspection
- Length,inclination,position
- Image Processing
- Latest image processing algorithms
- Integration Capability
- Line integration capability with production lines
- Compliance
- Designed according to GMP guidelines
- Data Handling
- Compliance with 21 CFR part 11
- Changeover
- Toolless format changeover
- Aseptic Area Use
- Designed for use in aseptic areas
- Compatibility
- Applicable for multiple syringe sizes
- Working mechanism
- X-ray inspection
- Integrated steps
- 360° rotation and high-resolution image capture
- Batch vs. continuous operation
- Inline Continuous
- Automation level
- PLC
- Output speed
- 500 syringes/min
- Data handling
- Compliance with 21 CFR part 11
- Changeover time
- Toolless format changeover
- CIP/SIP
- Designed for use in aseptic areas
- Defect Inspection Type
- Needle defects,geometry
- Machine footprint
- Compact
- Syringe size compatibility
- Multiple sizes
- 360° inspection
- Yes
- Static optical path
- Yes
- Control panel type
- Touchscreen / Push button / HMI
- Integration possibilities
- Syringe production lines / WILCO AVI system
- Inspection technology
- X-ray system
- Handling unit
- 360° rotation
- Image processing tools
- State-of-the-art algorithms
- Compliance,Standards
- 21 CFR part 11 / GMP guidelines
- Format changeover
- Toolless
- Operating environment
- Aseptic area