Facilitates Laboratory Mixing and Homogenization

The REACTRON RT 2E from Kinematica AG is a versatile laboratory dispersion reactor designed for precision in the mixing and homogenization of pharmaceuticals, fine chemicals, cosmetics, and food products. This equipment features a modular design that integrates a unique range of mixing vessels and dispersing systems, optimizing processes like micro-mixing and crushing for laboratory and pilot operations. With a capacity of up to 2 liters, it supports operations under vacuum conditions, making it suitable for sensitive reactions involving active pharmaceutical ingredients and other delicate compounds.

The reactor’s telescopic stand and quick-change aggregate system ensure efficient cleaning and maintenance, while its stainless steel construction guarantees durability and chemical resistance. The REACTRON RT 2E is equipped with a high-torque POLYMIX® digital overhead stirrer and offers a comprehensive selection of upgrades and accessories, providing compatibility with diverse laboratory requirements. Its robust design complies with industry standards, ensuring reliable performance in the production of pain relief ointments, skin serums, protein beverages, and a range of laboratory test samples.

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Synthesizes and Coats Powder Materials

Glatt’s ProAPP® Pulsation Reactors offer a sophisticated solution for labs and industry-scale operations requiring precise powder synthesis and particle coating. Operating on a pulsating gas flow principle, these reactors facilitate a continuous process, ideal for producing battery, ceramic, and catalytic materials. The ProAPP® series caters to diverse scales with reactor diameters ranging from 80 mm in lab units to 300 mm for pilot or production scenarios, suitable for throughputs from 100 grams to 300 tons annually. These reactors deliver efficient temperature regulation with capabilities up to 1300°C, ensuring consistent product quality. The modular design allows seamless integration and adapts to specific material and capacity needs. Energy efficiency is achieved through tailored heating options, including electric and pulsating gas burners. Maintenance is streamlined with features like easy product separation and sample access, enhancing operational reliability.

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Facilitates Gas-Liquid Reaction Development

The Laboratory Plant ELA 5 from EKATO is a versatile and portable reactor unit designed for efficient gas-liquid reaction development, adaptable for use in both EX-proof areas and standard laboratory settings. It features a specialized agitation system, including the EKATO Combined Gassing System with PHASEJET and GASJET impellers, ensuring minimized mixing times and maximized mass transfer. Ideal for applications such as hydrogenation, carboxylation, and oxidation, it’s perfect for producing hydrogen peroxide, ibuprofen, and biodiesel.

Operating between 25 and 250°C and up to 81 bar, with a working volume of 3 liters and a gas feed capacity of up to 1.6 m³/h, the ELA 5 is well-suited for batch and semi-batch processes in R&D environments. The reactor’s modular design allows for integration into existing systems with adaptable baffle configurations and removable inner cooling coils. Its energy-efficient operation benefits from precision-controlled parameters, while compatibility with low-viscosity fluids ensures broad applicability.

This system is built for seamless scale-up and data analysis with EKATO’s process guarantees and monitoring capabilities, including gas feed rate, pressure, and temperature tracking. Engineers have the option for material customization to ensure chemical resistance and compliance with industry standards, supported by EKATO’s engineering and start-up services. The ELA 5 is an indispensable tool for chemical producers and biotechnology firms seeking reliable, efficient process development.

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Controls Temperature and Pressure for Safe Chemical Reactions

The Ai R50ex from Across International is a 50L explosion-proof jacketed glass reactor designed for laboratories and industrial settings that require precise control over synthesis, mixing, and reaction processes. This reactor excels in maintaining temperature and pressure environments, crucial for producing biopharmaceuticals, fine chemicals, nutraceuticals, and botanical extracts, including CBD oil and Ibuprofen.

The R50ex operates through a dual jacket system, enabling vacuum application to enhance temperature stability and solvent recovery efficiency. Its explosion-proof construction is vital for preventing ignition within hazardous atmospheres, certified for use with chemicals like ethanol and hexane. Adjustable stirring speeds and a large condenser ensure efficient material recovery and process control.

This reactor’s hand-made borosilicate glass is both heat and corrosion-resistant, featuring solvent-resistant PTFE seals for durability. The digital interface allows precise monitoring, while the stainless steel frame with casters offers durability and easy mobility. Suitable for batch and pilot operations, the Ai R50ex integrates smoothly into existing lab setups with optional multi-layer stirring blades and customizable configurations available to suit specific production needs.

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Controls Reactions and Extracts High-Quality Ingredients

The Ai R100 series 100L Jacketed Glass Reactor is engineered for precision in synthetic reactions, tailored for the biopharmaceutical, chemical, and botanical extraction industries. It excels with adjustable stirring speeds and precise temperature control, allowing optimal processing conditions for producing monoclonal antibodies, APIs, and plant extracts. This reactor supports batch operations with a built-in condenser for effective recovery processes. It offers a choice between single or dual jacketed options, allowing for versatile temperature management and enhanced reaction efficiency. The reactor features a durable PTFE lining on sealing components, ensuring solvent resistance and extended lifespan. Meeting ETL certification to UL/CSA standards, it provides compliance assurance for pharmaceutical applications. The unit’s heavy-duty stainless steel support framework with lockable casters guarantees stability and easy mobility, while optional upgrades enable further customization to meet specific processing needs.

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Controls Reactions and Temperature for Liquid Formulations

The 10L Dual Jacketed Glass Reactor System from Ai is designed to handle complex reactions in biopharmaceuticals, fine chemicals, and botanical extractions. This reactor stands out with its dual jacket design, allowing precise temperature and vacuum control, essential for processes like condensation and mixing. Ideal for producing monoclonal antibodies, APIs, and CBD oil, it incorporates adjustable stirring speeds and a pressure feeding funnel for uniform material handling. Crafted from food-grade high borosilicate glass, it ensures heat and chemical resistance. With optional ETL and CE certifications, it integrates seamlessly into R&D and continuous operations, while its digital controls and PTFE sealing offer durability and ease of maintenance.

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Facilitates Synthesis, Reaction, and Filtration Processes

The AI 20L Single / Dual Jacketed Glass Reactor System from Across International is engineered to optimize chemical synthesis and reaction processes within pharmaceutical and biotechnological applications. Featuring a jacketed design, it provides precise temperature control for sensitive reactions, aiding in the synthesis of APIs, monoclonal antibodies, and more. The integrated filter and condenser system ensures efficient material recovery and reduces transfer losses, making it ideal for batch and pilot operations in research and development settings.

Capable of handling various liquid and slurry product types, this reactor is equipped with adjustable stirring speeds for enhanced mixing of viscous materials. The system’s components, made from high borosilicate glass and PTFE, offer exceptional chemical resistance and durability, ensuring long-term operation even under corrosive environments. With optional ETL and CE certifications, it complies with industry standards, guaranteeing reliable performance and safety. It includes a heavy-duty stainless steel frame with lockable casters for stability and mobility, facilitating easy integration into existing laboratory setups.

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Controls Reactions and Temperatures in Synthetic Processes

The Ai R20 Glass Reactor System, offered by Across International, is a versatile solution for controlled synthetic reactions, accommodating both single and dual jacketed configurations. This system excels in precision temperature regulation and vacuum operation, crucial for the chemical synthesis of APIs, biopharmaceutical compounds, and essential oil isolates. With capacities reaching 20 liters, it is ideal for batch and pilot operations across pharmaceutical, chemical, and botanical extraction industries. Integrated with adjustable stirring rates and a constant pressure feeding funnel, it ensures consistent material input. The high borosilicate glass construction provides excellent heat, cold, and corrosion resistance, while ETL and optional CE certifications ensure compliance with industry standards. Additionally, the reactor’s durable design—featuring PTFE sealing components and a stainless steel support frame—facilitates long-term use, while optional upgrades allow for tailored customization to meet specific process needs.

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Controls Reactions and Recovers Materials

The Ai 20L Jacketed Glass Reactor with Chiller & Welch Pump is engineered to meet the precise needs of pharmaceutical and chemical manufacturing processes. Its dual jacketed design enables optimal temperature and vacuum control, essential for reactions and material recovery. Ideal for applications ranging from biopharmaceuticals to nutraceuticals, this reactor efficiently processes liquid formulations like insulin, essential oils, and CBD oil. The reactor includes a built-in condenser for effective condensation and material recovery. With a processing capacity of up to 20 liters, it features adjustable stirring speeds and a constant pressure feeding funnel for uniform material addition. The unit integrates seamlessly into batch and pilot operations, supported by a variable frequency drive and digital controller for precise operation. Constructed from heat, cold, and corrosion-resistant high borosilicate glass, it offers durability and solvent efficiency. The reactor supports easy maintenance with a flush seal design and straightforward cleaning procedures. Customization options are available to match specific processing requirements, backed by lifetime US-based parts, service, and support.

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