Processes Granulation, Coating, and Drying Operations

The MYLAB unit from IMA Group provides a compact and modular solution for granulation and coating processes, designed specifically for pharmaceutical and biotech applications. It integrates a Main Technical Unit with air handling, spray systems, and control panels, ensuring precise operation for R&D and pilot scales. With its fluid bed modules and high shear granulators, MYLAB efficiently processes tablets, capsules, and powders, making it ideal for pain relief tablets, vitamin capsules, and extended-release pellets production. The equipment supports both top and bottom spray operations, and its coating pans are equipped with interchangeable drums for flexible batch sizes, from 0.5 to 10 liters. MYLAB’s automation is enhanced by a new HMI interface that improves operator efficiency. Compliant with stringent GMP standards, it offers quick product changeovers and easy cleaning, ensuring seamless integration into your production line.

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Optimizes Coating Processes for Particulate Products

Freund’s Wurster Accelerator System revolutionizes particulate coating with its patented design that maximizes production efficiency for pharmaceutical and chemical applications. Integrating seamlessly into fluid bed processors, it utilizes compressed air to enhance spray distribution across powders, pellets, and mini-tablets, ensuring minimal agglomeration and superior coating uniformity. This system accommodates batch and continuous operations, suitable for crafting extended-release tablets, enteric-coated pills, and polymer-coated products. Engineered to support high-throughput demands, its robust automation is facilitated by PLC controls, enabling remote adjustments and monitoring. The Wurster Accelerator is constructed with corrosion-resistant materials, adhering to GMP and FDA standards, and features easy-to-maintain components for streamlined clean-in-place routines. Options for customization and engineering support ensure adaptability to specific production requirements, making it an indispensable asset for manufacturers seeking precision and efficiency.

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Processes and Mixes Powders into Granules

The GMXB GRANUMEIST® from Freund is a high shear wet granulation mixer designed to transform powders into uniform, medium to high-density granules for pharmaceutical, nutraceutical, and chemical industries. Its bottom-drive design ensures efficient mixing, supported by GMP-compliant, 316 stainless steel construction that facilitates easy cleaning and inspection. With variable mixer and chopper blade speeds, it adapts to aqueous and solvent-based processes, while optional vacuum drying ensures one-pot processing. Configurable models accommodate capacities from 30 to 1,800 liters, with EcoClean™ technology ensuring efficient cleaning through single-point connections, and the Smart-Safe™ containment option addressing safety and containment needs. This solution offers precision via VFD-controlled blade speeds and automated recipe-driven control systems, ensuring compliance with FDA 21 CFR Part 11 for secure data management.

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Granulates and Mixes Powder into Dense Granules

The GMXB-Pilot GRANUMEIST® from Freund is a high shear wet granulation mixer designed for precise and efficient processing in the pharmaceutical, nutraceutical, and fine chemical industries. This equipment stands out due to its bottom-drive design, which facilitates easy cleaning, faster processing times, and enhanced safety. Featuring interchangeable bowls (10L, 25L, 65L) and user-defined mixer and chopper blade speeds, it supports both aqueous and solvent processes. Its integrated peristaltic pump and optional vacuum drying make it suitable for flexible batch operations. Containment is enhanced with the optional Smart-Safe™ system, while a color touchscreen offers validatable and automated process control, aligning with 21 CFR Part 11 compliance. Engineered for scalability and equipped with proportional mixer blade tip speeds, the GMXB-Pilot accommodates diverse granulation needs, from granulated vitamins to fine chemical powders. Additionally, its quick changeover design and options for jacketed and vacuum drying bowls streamline maintenance and operational efficiency.

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Converts Liquids into Consistent Powders

The GSD-LAB Micro GENESIS™ from Freund is a benchtop spray dryer designed specifically for pharmaceutical and chemical R&D laboratories. This equipment features a stainless-steel drying chamber, and utilizes a 2-fluid atomizing nozzle for efficient drying and granulation. It supports both aqueous and solvent processes, making it versatile for developing monoclonal antibodies and peptide hormones. With an evaporation capacity of 0.5 kg/hr, it operates in single-pass mode for rapid formulation. The system is portable and suitable for use under a hood or inside an isolator, integrating seamlessly into existing lab setups. Energy-efficient, it offers options like a HEPA filter and Smart-Safe™ containment for enhanced safety and compliance with CE, ATEX, UL, and NFPA standards.

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Processes and Coats Lab-Scale Pharmaceutical Granules

The FC-LAB Mini FLO-COATER® from Freund-Vector is a portable and self-contained laboratory fluid bed system, designed for the precision processing and coating of pharmaceutical and fine chemical granules. Its unique design features a combination product container and Wurster processing insert, complemented by an integrated solution pump, eliminating the need for additional costly components.

This system operates efficiently with a flexible processing capacity range of 0.8L to 2.5L, ideal for lab-scale and pilot production in pharmaceutical, biotech, and chemical industries. By supporting both aqueous and solvent processing, it allows for versatility in handling various product types, including tablet cores and probiotic supplements.

The FC-LAB Mini FLO-COATER® is engineered to enhance processing efficiency through its patented Wurster Accelerator system, reducing process time significantly. With automatic recipe-driven modes and a manual control option, it offers seamless integration into your current processes, allowing for inline PAT monitoring and real-time moisture analysis.

Energy efficiency is a key feature, with optimized inlet airflow and temperature control up to 100°C, ensuring precise and consistent processing conditions. Compliance with UL, CE, NFPA, CSA, and safety standards such as Class 1, Division 2, and ATEX Zone 2 guarantee safe operation in sensitive environments.

Maintenance is straightforward with its quick changeover design, featuring removable cartridge filters and spray guns that require no tools for cleaning. This contributes to minimized downtime and enhanced productivity, making the FC-LAB Mini FLO-COATER® a reliable choice for research laboratories and pharmaceutical manufacturers focused on high-quality production outcomes.

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Coats Tablets and Supplements Efficiently

The Fully Perforated HI-COATER® from Freund is designed to meet the diverse coating demands of pharmaceutical and nutraceutical industries. Specializing in the film, sugar, and solvent coating processes, this system enhances coating uniformity and efficiency through its innovative AT-PRO™ Anti-Bearding Spray Gun. It accommodates batch ranges from 10% to 100% of brim volume, making it versatile for varying production needs. Operating with a precise control system, it integrates seamlessly into both batch and continuous operations with options for inline PAT monitoring. The EcoClean™ technology and no-drip design contribute to reduced resource consumption and improved process safety. Engineered for compliance with GMP standards, it features a sanitary mirror-smooth finish for easy cleaning. The system can be further customized with options for the Smart-Safe™ containment system and COMPUTMAutomated Control System, ensuring it meets specific production and regulatory requirements.

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Processes Powders into Uniform Granules

The GMX-25 Granumeist from Freund is a high shear granulation mixer meticulously designed to enhance your wet granulation process. Its top-drive mechanism simplifies cleaning and maintenance, promoting user safety and efficiency. Highly adaptable, this system features user-defined mixer and chopper speeds, and an integrated peristaltic pump for precise liquid addition. Ideal for pharmaceutical manufacturers, it effectively processes powders into granules, perfect for tablets and supplements. The GMX-25’s flexible design includes both aqueous and solvent processing capabilities, with an optional jacketed bowl for temperature control. Mounted on casters for portability, it incorporates a vertical shaft chopper and tip cart for easy handling. Compliant with industry standards, it supports both automatic and manual operations, offering batch and pilot scalability. Its Smart-Safe™ containment and optional advanced COMPUTM automation ensure process validation and data integrity under 21 CFR Part 11 compliance.

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Blends and Mixes Pharmaceutical and Chemical Powders

The Double Cone Blenders from Freund are specifically designed for pharmaceutical and chemical powder processing, ensuring uniform blending and mixing of powders and granules. Featuring a robust AISI 316L stainless steel contact surface, it is built for durability and resistance to corrosion. The blenders operate with a direct motor attachment to the shaft, reducing maintenance needs and operational noise. With an electric control panel that features an inverter and timer, you have precise control over blending speed and duration. Ideal for creating uniform formulations in tablets, supplements, and chemical additives, the blending capacity ranges from 37.5 to 2800 liters. The protective frame and safety switch-equipped access gate ensure compliance with CE and OSHA standards. Further, customization options such as pneumatic control of valves, touch operator panels, and hazardous location upgrades enable versatile integration into diverse processing environments. Available cleaning options, including WIP/CIP, streamline maintenance for high hygiene standards ensuring no cross-contamination.

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Processes and Coats Powders and Granules

The FC-LAB 1 FLO-COATER® from Freund is an innovative laboratory fluid bed processor designed to enhance your granulation and coating operations. It accommodates flexible system configurations with its unique combination product container and Wurster processing insert, eliminating the need for additional costly modifications. This system supports diverse processes, including drying, spherical granulation, suspension coating, and polymer layering, making it ideal for producing immediate-release tablets, extended-release capsules, and microencapsulated chemicals. With a processing capacity of up to 4 liters and patented GRANUREX® rotor technology, it integrates seamlessly into both pharmaceutical and chemical production lines. Equipped with Smart-Safe™ containment and inline PAT monitoring, it ensures energy-efficient operation with real-time moisture analysis. CE, ATEX, UL, NFPA, and CSA compliant, this system offers hassle-free cleaning and maintenance with its quick changeover design, requiring no tools for process changeover. Optional configurations support further customization, meeting your specific research and development needs.

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