Separates and Classifies Bulk Powder Materials

Powder Process-Solutions offers a versatile line of centrifugal, vibratory, and gyratory sifters designed for complex powder processing in the dairy, food, pharmaceutical, and nutritional industries. Engineered for high-capacity operations, these sifters ensure precise separation and classification, reducing screen blinding and enhancing product quality.

Centrifugal sifters excel in handling high throughput, using rotor-driven centrifugal force to achieve effective scalping while maintaining product consistency, with direct or belt drive options available for seamless integration into continuous production lines.

Vibratory sifters, featuring high-tensioned screen cloths, are ideal for fragile and agglomerated powders, offering energy-efficient, quiet, and low-maintenance operation. They accommodate easy, tool-free screen changes, ensuring minimal downtime.

Gyratory sifters employ non-vibratory, gyratory-reciprocating motion, ideal for friable materials, providing gentle handling and extended material dwell time on the screen for fine particulate classification.

All models are available in food and dairy-grade finishes, comply with USDA and 3-A sanitary standards, and offer easy-clean designs. Customizations, including material construction and screen sizes, ensure compatibility with varied applications, while expert engineering support aids seamless line integration.

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Processes High-Volume Feed and Biomass Pellets

The Pellet Mill 9950-14 from CPM is engineered for high-capacity applications across animal feed and biomass production. Featuring the largest ring-die design worldwide, it maximizes throughput for products like poultry starter feed, wood pellets, and soybean meal. This model employs a positive direct gear drive for 98% efficient energy transfer and simplifies maintenance with metal-to-metal seals and a stand-alone oil lubrication system. Its robust 800 horsepower, 1200 RPM motor ensures reliable operation, while multi-positioning feeders aid seamless integration into existing production lines. Customizable options like Lineator remote roller adjustment and roll speed measurement further enhance its adaptability. Made from stainless steel, it is built to withstand the demanding conditions of industries such as ethanolic processing and pet food manufacturing, ensuring longevity with minimal downtime.

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Pelletizes and Tests Various Formulations

The CL Series Laboratory Pellet Mills from CPM are ideal solutions for research laboratories and feed manufacturers looking to innovate in pellet production. The CL3 and CL5 models deliver precise and controlled pelletizing with a capacity of 30 to 200 pounds per hour, making them suitable for a range of applications from animal feed to biomass pellets. The CL3 features a vibratory feeder with variable speed control, while the CL5 includes a conditioner for steam or liquid addition, enhancing flexibility during testing phases. The equipment is engineered with a segmented die clamp for quick changes, a 3 HP motor for efficient operation, and metal-to-metal seals for durability. Integration is seamless in laboratory settings, while touchscreen controls and a single motor design contribute to operational efficiency. With these capabilities, the CL Series supports product innovation and refinement through easy customization and quick adaptability to changing formula requirements.

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Crushes and Reduces Particle Size

The Roskamp 1200 Series Roll Crushers are engineered for industrial applications requiring precise crushing and particle size reduction. With their unique bearing slides and multiple roll configurations, these crushers provide consistent production quality. Ideal for industries such as oilseed processing and biomass, they effectively transform materials into cattle feed pellets, soybean oil, and wood pellets. Operating at a maximum of 225 horsepower, they ensure robust, high-speed performance in continuous, fully automated processes. Featuring self-aligning, double-row spherical roller bearings and options for chilled cast iron or alloy steel rolls, the machines are designed for durability and efficient material processing. Integration into production lines is seamless with optional full-width, heavy-duty magnets and remote roll adjustment. Maintenance is simplified through quick access to all components, allowing for minimal downtime. Customization options, such as single or triple pair roll models, enable tailoring to specific industrial needs.

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Controls Particle Size and Grinds Materials

The Roskamp Series 650 Roller Mill by CPM is engineered to deliver precise particle size control for a wide range of industries, including animal feed production, oilseed processing, and ethanol manufacturing. This roller mill stands out for its single-point roll adjustment and heavy-duty relief springs, ensuring long-lasting operation and minimal maintenance. It employs V-belt drives for efficient and quiet performance, capable of processing materials into granules, powders, or solid forms with uniform consistency. Its applications span barley malt crushing, soybean meal production, and biomass processing, with throughput capacities adaptable to your facility’s needs, ranging from 5 to 25 horsepower. Designed for seamless integration, it features a large-capacity bridge-proof hopper with barnacle magnets and offers optional prehopper and agitator configurations. The mill is available with chilled cast iron rolls, and its robust construction supports continuous, high-speed operations with options for customization and technological upgrades to meet your specific processing requirements.

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Crushes and Grinds Materials for Consistent Particle Size

The 900/999 Series Roller Mill from Roskamp is a versatile crushing system designed for efficient particle size reduction in both brewing and animal feed industries. This robust equipment features automated or manual roll gap adjustments and feed gate control, ensuring flexible integration into your production process. With solid rolls and unique roll corrugation, it guarantees consistent grinding with minimal maintenance. Capable of handling an array of materials, including barley malt, animal feed, oilseeds, and biomass, the mill delivers uniform end-products like malted barley and various feed pellets. It operates continuously, supporting both manual and automated settings, while optional full-width magnets and stationary scalpers enhance material purity by eliminating foreign particles. The chilled cast iron rolls and heavy-duty bearings provide a durable construction that meets industry standards, and the roller mill is offered in different configurations to suit varied capacity requirements. This system supports seamless plant integration and offers customizable solutions, including multiple roll speed differential ratios, to optimize performance based on specific throughput demands.

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Accurately Weighs and Monitors Batching Ingredients

The Loss-in-Weight Scale from CPM accurately measures micro ingredients for batching systems, ensuring precise and efficient production. Designed for applications including animal feed, oilseed processing, and pet food, it supports batching operations with continuous inventory monitoring and high-speed weighing. Ideal for daily capacities under 500 pounds, it features a variable frequency drive (VFD) for enhanced control. The system accommodates 4 to 100 ingredients, with draw weights from 1 to 10 pounds and bin capacities of 6 cubic feet. Options like bin level sensors and integrated speed control optimize performance. The scale integrates smoothly into production lines, offering precise ingredient management and operational efficiency.

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Processes Diverse Materials into Pellets Efficiently

The 1100 Series Pellet Mill from CPM is a compact, production-scale solution engineered for a range of industries, including animal feed, biomass, and aquaculture. Featuring a positive direct gear drive with 98% energy transfer, it utilizes a single motor for optimal efficiency. The mill’s modular gearbox design ensures flexibility in production, while metal-to-metal seals enhance durability. Applications extend from cattle feed pellets to fish feed and wood pellets. With the ability to process varying materials into consistent pellets, the mill offers a segmented die clamp system for expedited die changes. Optional features include an automatic grease system and the Enforcer feeder for enhanced throughput. Integration into production lines is seamless, supported by thorough process control options like the MCP Pellet Mill Controller. Constructed with a stainless steel pellet chamber, the mill ensures corrosion resistance and ease of maintenance.

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Processes Raw Materials into Durable Pellets

The 3000 Series Pellet Mill from CPM is a robust and efficient solution for transforming a variety of raw materials into high-quality pellets. This equipment is essential for industries such as animal feed production, biomass, plastics, and aquaculture. It excels with a positive direct gear drive that ensures a 98% energy transfer and features rounded cast gear cases for quieter operations. Applications include producing pellets for poultry feed, plastic granules, and biofuel briquettes.

With a segmented die clamp, it allows for quick die changes, increasing production flexibility. The modular gearbox design accommodates varying production needs, and an optional automatic grease system further enhances operational efficiency. The 3000 Series supports continuous and automated production at high speeds, making it suitable for large-scale operations. Optional features like roll speed measurement and enforcer die feeders enable precise control and customization to meet specific production requirements. Available with stainless steel pellet chambers, these mills ensure durability and resistance to corrosive materials. Customizable options and direct engineering support from CPM provide a tailored solution to meet diverse manufacturing needs.

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Processes Raw Material into Uniform Pellets

The 9000 Series Pellet Mills from CPM are engineered to handle high-capacity production needs across various industries, including animal feed, biomass, and food processing. These mills are designed with a positive direct gear drive that achieves 98% energy transfer and modular gearbox design for flexible production. With the option of a single motor for increased efficiency and features like an IC lube system and metal-to-metal seals, they ensure quieter operation and reduced wear. The 9036 model is ideal for applications requiring a high horsepower-to-working-die surface area, while the 9042 model accommodates larger die areas necessary for oilseed meal and broiler feed production. These mills can process up to 70+ horsepower with optional features such as roll speed measurement and an automatic grease system for enhanced operational control. Constructed from durable materials with stainless steel pellet chambers, the 9000 Series is suitable for continuous, automated operations with easy integration into existing production lines. Additionally, these mills provide customization options for working area and die RPM, tailored to specific application requirements, ensuring optimal performance and efficiency.

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