Separates Dust and Fibers from Granular Products

The Horizontal Fluidbed Separator HFS by Coperion is a sophisticated solution for granular product cleaning, designed to efficiently remove dust and fibers from materials such as polyethylene pellets, toner particles, and dairy powder blends. Its working principle utilizes a fluidized bed for gentle yet thorough separation, ideal for industries like plastics, chemicals, food, and pet food. With a processing capacity of up to 40 tons per hour, the HFS offers a compact design suitable for space-constrained facilities. Integration is straightforward, thanks to its pneumatic feeding system and adaptable configuration. The unit is crafted from durable materials, providing resistance to abrasion and corrosion, ensuring long-term reliability in demanding production environments. Additionally, this separator supports easy cleaning and maintenance, featuring an accessible design that minimizes downtime. Coperion offers customization and engineering support to tailor the HFS to your specific operational needs.

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Separates Solids from Gas Streams in Conveyors

The ZAS Cyclone Separator from Zeppelin Systems is engineered for efficient separation of pellets and powdered bulk material within pneumatic conveyor systems. Its unique design utilizes centrifugal force to separate solids from gas streams, enhancing operational purity and system efficiency. The ZAS Cyclone is commonly employed in plastics, chemical, rubber, tire, and food processing industries. Capable of handling product loads of up to 6 kg of material per kg of conveying gas, it supports operations from 50 m³/h to 10,000 m³/h. Constructed from aluminum or stainless steel, it offers robust corrosion resistance, and its flange joints comply with DIN and ANSI standards for versatile integration. The equipment is maintenance-free, thanks to its non-rotating, wear-resistant components, and can be tailored to specific pressure vessel requirements for enhanced customization.

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Controls and Monitors Automated Production Processes

The Zeppelin Control ZSD from Zeppelin Systems seamlessly integrates into production lines for the rubber, food, plastics, and chemical industries, offering precise control and monitoring of automated processes. This modular automation controller is engineered for intelligent manufacturing, aiding in tasks like mixing, dosing, and conveying with high speed and accuracy. It leverages a modular design, enabling continuous and adaptable operations. The ZSD controller ensures processes remain efficient by supporting easy software updates for performance enhancements. Ideal for handling solids, powders, and granules, the ZSD is pivotal in products ranging from car tires to processed cheese and polyethylene pellets. With robust security features and user-friendly interfaces, this equipment promotes sustainable production practices and reduces energy consumption through optimized motor control. Available with certifications to meet industry standards, it offers customization options backed by extensive engineering support from Zeppelin Systems, ensuring seamless integration and long-term operational excellence.

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Regulates and Optimizes Industrial Production Processes

The Zeppelin Process ZSD Control System is a cutting-edge solution developed by Zeppelin Systems, designed to streamline production processes across petrochemical, food, and plastics industries. This system utilizes intelligent process control to autonomously regulate, optimize, and monitor various production tasks. Its key feature is the combination of customized machine components with advanced automation software, enabling seamless integration and continuous operation within your production line. The ZSD Control System supports diverse applications, including the manufacturing of polyethylene, polypropylene, and snack foods, ensuring precise control over processes such as regulation, evaluation, and waste reduction. Equipped with comprehensive data capture and traceability functions, it assists in meeting auditing requirements and reducing product waste. The system is built for flexibility, allowing for configurable components and tailored engineering support to suit specific plant needs, ensuring enhanced efficiency and reduced operational costs.

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Distributes and Collects Abrasive and Powdered Materials

The ZWR Single-Channel Diverter Valve from Zeppelin Systems is engineered for seamless distribution and collection in pneumatic conveying systems. Designed to handle abrasive, powdered, and pelleted bulk materials, it features a 35° deflection angle and operates at pressures up to 6 bar (g). Its compact structure includes an electro-pneumatic control system, ensuring precise, maintenance-free operation. Available in eight sizes, the valve’s durable construction includes high-quality cast aluminum and optional stainless steel inserts for enhanced wear protection. Ideal for industries such as rubber and tire, food, plastics, and chemicals, it efficiently manages materials like metal powders, mineral abrasives, and plastic pellets. Equipped with inflatable silicone seals, the ZWR valve supports continuous operation and withstands temperatures between -10 and +80°C. Compliance with the Machinery Directive and ATEX standards assures safety and reliability in demanding environments.

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Distributes and Collects Powders and Pellets

The ZWS/DWS valve from Zeppelin Systems is a two-/three-way hose-type diverter tailored for pneumatic conveying systems, effectively addressing the distribution and collection challenges of powders and pellets in diverse industrial settings. Its auto-tight seal ensures pressure integrity up to 4.0 bar (g), making it suitable for various operational requirements. Available in nine sizes, it integrates seamlessly with continuous electro-pneumatic operations, requiring minimal maintenance over an extensive lifetime. Featuring a cast aluminum housing and PTFE-lined slide plate, this valve ensures durability, while the stainless steel components in contact with bulk materials provide robust performance and corrosion resistance. It accommodates a temperature range of -10 to +80°C and offers an array of options, including highly anti-abrasive distributor hoses and high-temperature versions, catering to specific application needs. Compliance is reinforced through installation declarations and ATEX certification, guaranteeing operational safety across chemical, plastics, rubber, and food sectors.

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Removes Streamers and Improves Pellet Purity

The TS Drum Screen is designed for robust performance in the plastics industry, providing reliable removal of streamers and bird’s nests from plastic pellets. Operating efficiently in continuous automatic modes, this separator ensures the highest bulk material quality before processing. With a throughput of up to 120 metric tons per hour, it is highly capable for large-scale operations. The screen utilizes a rotating drum mechanism with a mesh designed to allow pellets through while capturing contaminants, which are then transported away by a strategic airstream. Available in smoothed and electro-polished variants, the TS Drum Screen is customizable to meet specific production requirements. Its compact, maintenance-friendly design includes a front maintenance port, with optional side ports for ease of cleaning and inspection. Integration into existing lines is seamless, accommodating various operation modes including pressure, vacuum, or circuit operations. The equipment’s compliance options include flange patterns according to DIN 2501 PN10 and ANSI 150#, ensuring compatibility with existing systems. Designed for applications involving plastic resin pellets, polymer granules, and thermoplastic powders, the TS Drum Screen is pivotal for manufacturers aiming to maintain impeccable pellet quality and operational efficiency.

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Blends, Doses, Conveys, and Screens Materials

Zeppelin Systems offers an industrial solution for blending, dosing, conveying, and screening materials, critical for the rubber, food, and plastics industries. This equipment stands out by integrating rotary feeders, diverter valves, and mixers to enhance continuous operations. Its multi-stage conveying screws and samplers streamline high-speed processing, handling a wide range of product types, including solids, powders, and granules.

This equipment finds applications across multiple sectors, supporting the production of tire treads, rubber seals, pastry dough, sauces, polyethylene pellets, and acrylic paints. With a focus on automation, it offers process control stations that ensure seamless integration into existing production lines, facilitated by robust PLC systems and remote monitoring capabilities.

Zeppelin Systems prioritizes energy efficiency, with components like process rotary feeders and discharge bottoms designed to optimize energy use, reducing operational costs. Built with materials resistant to corrosion, these machines guarantee longevity and reliability even in demanding environments. Furthermore, they comply with industry standards, ensuring safety and quality in all processes. Customizable options are available, supported by comprehensive engineering services to adapt the machinery to specific production needs, enhancing throughput and maintaining product quality.

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Filters and De-dusts In-Process Air Efficiencies

The UEB Filter ZSD from Zeppelin Systems is an engineered solution designed specifically for managing dust and air purity in industrial settings such as the rubber, food, and plastics industries. This negative pressure filter excels in the continuous filtration of conveying air, tackling the challenges of fine dust particle management with precision. Its robust stainless steel (1.4301) base plate and anti-static polyester fleece filter cartridges equipped with a PTFE membrane or aluminum coating ensure long-term durability and performance.

The UEB filter integrates seamlessly into modular production systems, offering flexibility with features like easy cartridge replacement either from above or below. It includes a removable filter head with air jet pipes for efficient clean gas chamber management, maintaining an operational integrity under negative pressures of up to 500 mbar. The filter’s effective de-dusting is powered by purified, de-oiled air compressed up to 6 bar, making it suitable for rigorous operational demands.

Additionally, it supports ATEX 2014/34/EU compliance for Zone 22 environments, incorporating options such as differential pressure monitoring and a compressed air maintenance unit for enhanced operational reliability. The equipment’s modular design facilitates straightforward integration into existing systems and ensures that it meets the specific processing needs of each application.

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Filters and De-dusts Conveying Air

The US jet negative pressure filter from Zeppelin Systems is an integral component for optimizing air quality within production environments, particularly in the rubber, tire, food, and chemical industries. This modular bin vent filter excels in continuous dust collection and filtration by utilizing robust anti-static bag filters and a stainless steel (1.4301) housing designed to withstand negative pressures up to 500 mbar. Filter elements are replaceable from multiple positions, ensuring flexibility in maintenance operations.

Operational efficiency is enhanced through features like a removable filter head acting as a clean gas chamber, outfitted with air jet pipes, along with a compressed air reservoir unit featuring integrated diaphragm valves. The system operates with low-energy consumption at 6 bar and incorporates 24 V DC magnetic pilot valves for precise control. Optional differential pressure monitoring fine-tunes de-dusting cycles, ensuring optimal filter performance.

The US jet negative pressure filter accommodates applications including tire treads, gelatin capsules, and polymer pellets, providing compliance with ATEX 2014/34/EU for use in hazardous Zone 22 areas. Configurability and engineering support are available, allowing adaptation to specific production requirements.

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