Roasts and Cools Coffee Beans Efficiently

The Px 120 Drum Coffee Roaster from PROBAT SE is a cutting-edge solution designed to enhance the efficiency and quality of large-scale coffee roasting operations. Featuring a horizontally oriented drum equipped with a rotary drive, this roaster utilizes both conduction and convection heating methods to deliver uniform roasting for batch sizes ranging from 60 to 120 kg. It is especially suited for producing espresso, cold brew, and artisan coffee varieties, tackling challenges in specialty coffee production with unmatched precision.

The Px 120 integrates seamlessly into existing production lines, being fully automated and optimized for energy efficiency. The inclusion of a high-efficiency cyclone ensures effective chaff separation while significantly reducing exhaust air volume through its partial recirculation system. With the capability of operating on natural gas, propane, or hydrogen, the Px 120 offers flexibility in energy sourcing.

Equipped with the PILOT 2020 ROASTER control system, this machine allows users to manage roasting profiles with an intuitive, touch-optimized HMI, ensuring reproducible results and real-time access to all critical production data. Compliance is enhanced with PROBAT’s modular exhaust air treatment systems, addressing environmental standards and emissions reductions, while its robust design minimizes heat loss and maximizes safety.

Customization options include flexible recipe management and energy monitoring with heat recovery options, catering to unique operational requirements. Whether producing barista-grade coffee or specialty blends, the Px 120 stands out for its reliability and innovative engineering.

The post Coffee drum roaster px 120 for industrial use appeared first on Making.com.

Unloads and Transfers Powders Safely and Efficiently

Powder Process-Solutions offers custom-designed Bulk Bag Unloaders and Bag Dump Stations for handling powder materials in food, dairy, and pharmaceutical industries. These systems ensure a safe, hygienic, and efficient material transfer process, tailored to your specific plant requirements. Built for seamless integration, they can operate as standalone units or within automated systems, enhancing production lines with features such as scale integration, dust collection, and magnetic separation. With options for stainless steel construction, these unloading stations meet stringent hygiene and corrosion-resistance requirements, adhering to USDA and FDA standards. Configurable to handle various powder forms, they support continuous and manual operations, backed by comprehensive engineering support for customization and optimization.

The post Powder unloading systems for food and dairy applications appeared first on Making.com.

Applies and Regulates Precise Flour Coating

The Active Flour Applicator from Marel is specifically designed for food processing companies seeking precision in flour coating applications. This equipment ensures a consistent and uniform flour layer on products like battered chicken nuggets and breaded onion rings while maintaining a dust-free working environment. Its operation involves creating a loose underbed of flour, allowing products to sink for optimal coverage, while a top-side sprinkle completes the coating. Integrated with a dust collection system, it minimizes airborne particles, maintaining cleanliness in high-speed lines.

Ideal for convenience foods and snacks, the applicator fits seamlessly in pre-processing and processing departments, supporting continuous operations with belt widths available in 600, 700, and 1000 mm to match capacity needs. Its integration with Marel’s Innova Food Processing Software provides real-time monitoring and full traceability throughout the production line. The system is easy to clean and maintain, aided by accessories like the Cyclone for dust filtration and the Tool Cart for organized maintenance sessions. Optional components such as the CrumbFeeder enhance operational ergonomics and efficiency, making the Active Flour Applicator a comprehensive solution for high-demand production environments.

The post Flour applicator for convenience foods and snacks appeared first on Making.com.

Dedusts and Conveys Tablets and Capsules

The KD70A Series from Krämer AG is designed for efficient dedusting and conveying of tablets and capsules in the pharmaceutical, nutraceutical, and vitamin industries. This vertical vibratory deduster integrates seamlessly into your production line, using a gentle vibratory mechanism to remove excess dust while maintaining product integrity. Suitable for a wide range of tablet sizes, from standard aspirin and vitamin C tablets to micro-tablets, the KD70A Series ensures compliance with industry standards, including GMP and SMEPAC certification, and meets ATEX guidelines for dust containment. Its continuous operation capability, paired with an automatic control system, enhances throughput while minimizing manual intervention. Constructed from high-grade stainless steel, this equipment offers excellent corrosion resistance, ensuring longevity and reliability. The system supports quick cleaning protocols and easy maintenance to minimize downtime. Flexible integration options and engineering support allow customization to match specific production requirements, making it an indispensable addition to your facility.

The post Vertical vibratory tablet deduster for pharmaceutical tablets appeared first on Making.com.

Efficiently Dedusts and Conveys Tablets and Capsules

The KD6010 from Krämer AG is a high-capacity tablet and capsule deduster designed for pharmaceutical, biotech, and food industries, optimizing your production line with its unique acceleration control. This compact deduster delivers exceptional dedusting and deburring capabilities through a combination of vibration, dust agitation, air, and vacuum suction. Featuring Krämer’s patented vibratory drive system, it ensures no vibration transmission to upstream or downstream equipment, preserving tablet integrity while minimizing maintenance.

The KD6010 is ideal for dedusting and conveying a wide range of products, including paracetamol and vitamin C tablets, with a notable throughput capacity of up to 3.5 million tablets per hour at adjustable conveying heights from 250 to 750 mm. Integration is seamless with its C820 frequency controller, allowing remote operation with tablet press controls, ensuring consistent vibration regardless of load.

Built with ease of cleaning in mind, the KD6010 features tool-free assembly and disassembly, with all product-contacting parts available in 316L stainless steel to meet strict GMP compliance. It includes options for various inlet and outlet adapters and can be customized with additional components like air extraction and metal detector test tablet devices, ensuring you meet your specific processing needs.

The post Tablet deduster with upward conveying appeared first on Making.com.

Dedusts, Conveys, and Detects Metal in Tablets

The KD7015A by Krämer AG is a state-of-the-art tablet deduster that integrates seamlessly with Ceia or Lock metal detectors, catering to pharmaceutical and nutraceutical manufacturers. It excels in dedusting, conveying, and metal detecting, making it essential for contamination-free tablet production. Featuring unique upward conveying with a spiral helix, the KD7015A ensures gentle handling, accommodating an extensive range of tablets and capsules, including effervescent and micro-tablets. The equipment’s throughput supports high-speed operations, processing up to 7.5 million mini/micro tablets per hour.

The KC7070A touchscreen control system streamlines operation, offering complete control over dedusting and metal detection, while ensuring compliance with 21 CFR Part 11 standards through comprehensive logging and audit trails. The robust design includes a fully gasketed, dust-tight viewing window and tool-free assembly, contributing to quick setup and maintenance. Certification to ATEX 94/9/EG and SMEPAC’s OEB 3-4 standards underline its commitment to safety and containment.

Designed for Industry 4.0 compatibility, it includes a VNC server for remote diagnostics and an optional OPC UA interface for enhanced machine communication. The KD7015A offers versatility with customizable inlet adapters and numerous options, such as HEPA filters and validation documentation, ensuring adaptability to various production environments. Its compact, vibration-free housing optimizes space without compromising performance, making it a critical component in pharmaceutical and biotech processing lines.

The post High performance tablet deduster with metal detection appeared first on Making.com.

Dedusts and Conveys Pharmaceutical Tablets and Capsules

The KD7070 from Krämer AG is a high-containment deduster tailored for pharmaceutical and nutraceutical manufacturers requiring stringent dust control during tablet and capsule production. This equipment features an upward conveying spiral system, allowing continuous dedusting and conveying with adjustable heights from 400 to 1600 mm. Suitable for a variety of end-products, including paracetamol and vitamin C tablets, the KD7070 ensures a dust-free, efficient process. It offers high throughput capabilities, handling up to 6.3 million tablets per hour, depending on size, while operating quietly at less than 68 dB. The unit’s Wash-in-Place cleaning system simplifies maintenance, ensuring compliance with OEB5 containment standards for high-potency products. Integration into existing production lines is seamless, thanks to the versatile tri-clamp connections and flexible control options. With certifications including ATEX Zone II compliance and GMP standards, the KD7070 ensures safe and reliable operation even in demanding environments.

The post High-containment tablet dedusting solution appeared first on Making.com.

Dedusts, Detects Metals, Sorts, and Cleans Tablets and Capsules

The KD7075A from Krämer AG is a high-performance deduster tailored for pharmaceutical tablets and capsules, ensuring optimal cleanliness and product integrity. This equipment integrates seamlessly into automated production lines, effectively removing dust and detecting metal contaminants with precision. It features a spiral upward conveying system, ideal for pharmaceutical environments requiring high containment (OEB 5) standards. With conveying capabilities for a variety of tablet and capsule sizes, it maintains throughput with rapid processing speeds, handling up to 10,300,000 micro-tablets per hour.

Equipped with a KC7070A touchscreen controller, the KD7075A provides easy operation, remote diagnostics via an integrated VNC server, and compliance with 21 CFR Part 11, emphasizing secure process management. Its construction utilizes AISI 316L for critical contact parts, ensuring robust chemical resistance, while the ATEX certification guarantees safe operation in explosive environments.

The helix design, featuring efficient washing nozzles, minimizes water usage, supporting automated or manual Wash-in-Place (WIP) cleaning for consistent performance. Additionally, optional features like metal detector test tablet insert devices, HEPA filters, and customizable diverters enhance operational flexibility. Suitable for various pharmaceutical, biotech, and chemical processes, the KD7075A ensures unmatched product quality control and seamless integration into your production workflow.

The post High-containment tablet deduster appeared first on Making.com.

Elevates, Polishes, and Dedusts Capsules and Tablets

The KCP10 Capsule Polisher from Krämer AG is engineered to elevate, polish, and dedust capsules and tablets, optimizing your production line efficiency. Utilizing a rotational spiral brush design, it gently removes excess dust while seamlessly transporting products upwards. Ideal for pharmaceutical and nutraceutical applications, this equipment handles products ranging from gelatin capsules and herbal supplements to various tablet forms, including mini/micro and effervescent tablets, with a conveying capacity of up to 300,000 capsules per hour.

The KCP10 integrates smoothly into continuous high-speed operations with its modular structure, adjustable conveying heights, and easy assembly without tools. Featuring a compact design, it offers a minimal footprint, making it suitable for space-constrained environments. The system is compatible with various peripherals, including metal detectors and emptiness sorters, enhancing its versatility.

Certified for GMP compliance, it is constructed from AISI 316L stainless steel for durability and ease of cleaning. Its energy-efficient gear motor drives a dust-tight system with ATEX Zone II certification, ensuring safe operations. Krämer AG provides customization options, including sample collection and hepa filters, to tailor the machine to your specific needs.

The post Capsule polisher for pharmaceutical production appeared first on Making.com.

Polishes and Dedusts Capsules Efficiently

The KCP15 from Krämer AG is a versatile capsule polisher and deduster that elevates the polishing process in pharmaceutical and nutraceutical production lines. Specially designed with a rotational spiral brush, it efficiently removes excess dust while polishing capsules of all sizes, ensuring pristine end-products like gelatin and softgel capsules. With an upward conveying range of 800 to 2000 mm, it seamlessly integrates with existing setups, featuring dust-tight Tri-Clamp connections and compatibility with metal detectors such as Ceia, Lock, and Safeline. Its modular structure allows for quick assembly and disassembly without tools, making cleaning a breeze. Certified for ATEX Zone II 2D/- Db 140 °C and compliant with cGMP standards, the KCP15 guarantees safety and regulatory adherence. Its compact design minimizes footprint, while the quiet operation at under 68 dB supports a conducive working environment. Additionally, the KCP15 supports continuous, high-speed operations and can be easily customized with options like inlet and outlet adapters, metal detector inserts, and various diverter systems.

The post Capsule polisher for pharmaceutical capsules appeared first on Making.com.