High-containment tablet deduster
Ensure optimal purity and safety in pharmaceutical production with high-containment dedusting and advanced metal detection, designed to handle sensitive tablets and capsules while maintaining stringent cleanliness and compliance standards.
Dedusts, Detects Metals, Sorts, and Cleans Tablets and Capsules
The KD7075A from Krämer AG is a high-performance deduster tailored for pharmaceutical tablets and capsules, ensuring optimal cleanliness and product integrity. This equipment integrates seamlessly into automated production lines, effectively removing dust and detecting metal contaminants with precision. It features a spiral upward conveying system, ideal for pharmaceutical environments requiring high containment (OEB 5) standards. With conveying capabilities for a variety of tablet and capsule sizes, it maintains throughput with rapid processing speeds, handling up to 10,300,000 micro-tablets per hour.
Equipped with a KC7070A touchscreen controller, the KD7075A provides easy operation, remote diagnostics via an integrated VNC server, and compliance with 21 CFR Part 11, emphasizing secure process management. Its construction utilizes AISI 316L for critical contact parts, ensuring robust chemical resistance, while the ATEX certification guarantees safe operation in explosive environments.
The helix design, featuring efficient washing nozzles, minimizes water usage, supporting automated or manual Wash-in-Place (WIP) cleaning for consistent performance. Additionally, optional features like metal detector test tablet insert devices, HEPA filters, and customizable diverters enhance operational flexibility. Suitable for various pharmaceutical, biotech, and chemical processes, the KD7075A ensures unmatched product quality control and seamless integration into your production workflow.
Benefits
- Enhances product purity by effectively removing dust and metal contaminants.
- Maintains high containment levels, ensuring operator safety in sensitive environments.
- Optimizes production efficiency with rapid processing speeds for diverse tablet and capsule sizes.
- Minimizes maintenance downtime with intuitive touchscreen controls and remote diagnostics.
- Supports clean operations with automated Wash-in-Place (WIP) for quick and thorough cleaning.
- Applications
- Capsules,Pharmaceutical tablets
- End products
- Ibuprofen tablets,Gelatin capsules,Amoxicillin capsules,Antacid tablets,Fish oil capsules,Probiotic tablets,Multivitamin tablets,Calcium tablets,Paracetamol tablets,Effervescent vitamin c tablets
- Steps before
- Tablet Pressing,Capsule Filling,Granulation
- Steps after
- Coating,Packing,Inspection
- Input ingredients
- tablets,capsules,mini/micro-tablets,effervescent tablets
- Output ingredients
- dedusted tablets,dedusted capsules,cleaned mini/micro-tablets,cleaned effervescent tablets
- Market info
- Kraemer is known for designing and manufacturing customized engineered-to-order equipment for industrial applications, leveraging advanced engineering expertise to deliver high-quality, reliable solutions tailored to meet specific client needs in various sectors.
- Noise emission (1 m)
- ,lt
- 68 dB(A)
- Elevation height
- 1200-1600 mm
- Outlet height
- 1305-1708 mm
- Inlet height adjustable
- 471 mm
- Total height
- 2312-2715 mm
- Conveying technology
- Upward conveying spiral
- Drive unit technology
- Pat. counter weight
- Footprint
- 1079-650 mm
- Weight
- 150-193 kg
- Compressed air usage
- Ø6/4mm,50-100 l/min (p=3-6 bar)
- Air extraction
- 2,quot
- Tri-clamp,100-250m3/h (p=10-20 mbar)
- Water consumption
- 36-46 l/min
- Product inlet
- ISO DN 65 tri-clamp
- Product outlet
- 2.5,quot
- Tri-clamp
- Protection rating drive unit
- IP65
- Protection rating housing/controller
- IP65
- Controller
- 7,quot
- Touchscreen
- Processing of tablets (var. forms)
- Ø3-35 mm
- Processing of mini/micro-tablets
- Ø1.5-3 mm
- Processing of effervescent tablets
- Ø25-35 mm
- Processing of capsules
- Nr. 4-00
- Conveying speed mini/micro-tablets,lt
- Ø2.5 mm
- 10'300'000 tabs/h
- Conveying speed tablet Ø5 mm
- 6'300'000 tabs/h
- Conveying speed tablet Ø13 mm
- 574'000 tabs/h
- Conveying speed tablet Ø20 mm
- 240'000 tabs/h
- Conveying speed tablet Ø25 mm
- 95'000 tabs/h
- Conveying speed tablet Oblong 16.3 x 7.6 x 5.7 mm
- 770'000 tabs/h
- Conveying speed capsule size Nr. 4
- 300'000 caps/h
- Conveying speed capsule size Nr. 3
- 300'000 caps/h
- Conveying speed capsule size Nr. 2
- 300'000 caps/h
- Conveying speed capsule size Nr. 1
- 300'000 caps/h
- Conveying speed capsule size Nr. 0
- 300'000 caps/h
- Conveying speed capsule size Nr. 00
- 250'000 caps/h
- Explosion protection
- ATEX 94/9/EGII 2D/- Db 140 °C
- OEL Level acc. SMEPAC
- OEB 5
- Power Supply
- 110-240 V,50/60 Hz
- Peak current
- 3 A
- Working mechanism
- Upward conveying spiral
- Noise level
- <68 dB
- Control system
- Touch screen operator panel
- Automation level
- Fully automated with touch screen control
- Cleaning method
- High efficiency Wash-in-Place (WIP)
- Material handling
- Handles tablets from diameter 3-35 mm and capsules Nr. 4-00
- Containment level
- OEB 5 high-containment
- Changeover time
- Easy assembly and disassembly,no tools required
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Processing capacity
- Various tablet and capsule sizes
- Conveying speed
- 300'000 caps/h (size Nr. 0)
- ATEX certification
- 94/9/EG II 2D/- Db 140 °C
- OEB containment level
- OEB 5
- Machine Footprint
- 1079-650 mm
- Compact design
- Minimum footprint
- Discharge method
- 2.5" tri-clamp
- Control panel type
- 7" touchscreen
- Adjustable conveying height
- 1200-1600 mm
- Total height
- 2312-2715 mm
- Weight
- 150-193 kg
- Protection rating housing/controller
- IP65
- Product inlet
- ISO DN 65 tri-clamp
- Inlet height
- 471 mm adjustable
- Vibration-free housing
- Patented drive unit
- Control panel type
- 7" touchscreen
- Operator interface
- WIP operation with easy interface
- Integration possibilities
- Remote control from tablet press
- Mediabox
- Hygienic design,IP65 protection
- Cable management
- Cables routed through metal detector support column
- Customization of sensors
- Individual adjustment possible
- Customization of washing sequences
- Matrix view for easy graphical configuration
- Customization of cleaning recipes
- Uncomplicated recipe configuration and management
- Utility connection ports
- Conveniently located on the back of the machine