Stores and Discharges Materials Efficiently

The Weld-Tec ZSD from Zeppelin Systems is designed for industries requiring durable and reliable storage solutions. These traditionally welded silos excel in space-constrained, temperature-sensitive environments, ideal for applications in the rubber, food, and plastics sectors. Known for their strong construction, they ensure precise material discharge and storage. The silos seamlessly integrate into production lines, handling diverse product types like solids, powders, and granules with ease. Each unit can be tailored to meet specific operational needs, ensuring optimal performance and compliance with industry standards. Constructed from robust materials, they offer superior corrosion resistance, extending their service life and reducing maintenance requirements.

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Separates Solids from Gas Streams in Conveyors

The ZAS Cyclone Separator from Zeppelin Systems is engineered for efficient separation of pellets and powdered bulk material within pneumatic conveyor systems. Its unique design utilizes centrifugal force to separate solids from gas streams, enhancing operational purity and system efficiency. The ZAS Cyclone is commonly employed in plastics, chemical, rubber, tire, and food processing industries. Capable of handling product loads of up to 6 kg of material per kg of conveying gas, it supports operations from 50 m³/h to 10,000 m³/h. Constructed from aluminum or stainless steel, it offers robust corrosion resistance, and its flange joints comply with DIN and ANSI standards for versatile integration. The equipment is maintenance-free, thanks to its non-rotating, wear-resistant components, and can be tailored to specific pressure vessel requirements for enhanced customization.

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Separates Powder and Fibrous Dust from Airflows

The ZAX Cyclone Separator from Zeppelin Systems GmbH is designed to streamline the dust separation process in industrial settings. By leveraging centrifugal force, this equipment efficiently separates solid particles from gas streams, catering to industries like rubber, tire, food, plastics, and chemicals. With an aluminum or stainless steel welded construction, the ZAX Cyclone is robust and adaptable to various flange joints per DIN 2501 PN10 and ANSI 150# standards. Designed for continuous operation within pneumatic conveyor and aspiration systems, it handles powder types such as talcum, starch, and cement dust with ease. The separator supports pressures up to 100 mbar (g) and can be customized for unique plant requirements. Its maintenance-free design eliminates the need for rotating parts, ensuring long-term operational efficiency. Additionally, it integrates seamlessly into existing closed-loop plants, improving air quality while minimizing downtime and maintenance efforts.

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Controls and Monitors Automated Production Processes

The Zeppelin Control ZSD from Zeppelin Systems seamlessly integrates into production lines for the rubber, food, plastics, and chemical industries, offering precise control and monitoring of automated processes. This modular automation controller is engineered for intelligent manufacturing, aiding in tasks like mixing, dosing, and conveying with high speed and accuracy. It leverages a modular design, enabling continuous and adaptable operations. The ZSD controller ensures processes remain efficient by supporting easy software updates for performance enhancements. Ideal for handling solids, powders, and granules, the ZSD is pivotal in products ranging from car tires to processed cheese and polyethylene pellets. With robust security features and user-friendly interfaces, this equipment promotes sustainable production practices and reduces energy consumption through optimized motor control. Available with certifications to meet industry standards, it offers customization options backed by extensive engineering support from Zeppelin Systems, ensuring seamless integration and long-term operational excellence.

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Regulates and Optimizes Industrial Production Processes

The Zeppelin Process ZSD Control System is a cutting-edge solution developed by Zeppelin Systems, designed to streamline production processes across petrochemical, food, and plastics industries. This system utilizes intelligent process control to autonomously regulate, optimize, and monitor various production tasks. Its key feature is the combination of customized machine components with advanced automation software, enabling seamless integration and continuous operation within your production line. The ZSD Control System supports diverse applications, including the manufacturing of polyethylene, polypropylene, and snack foods, ensuring precise control over processes such as regulation, evaluation, and waste reduction. Equipped with comprehensive data capture and traceability functions, it assists in meeting auditing requirements and reducing product waste. The system is built for flexibility, allowing for configurable components and tailored engineering support to suit specific plant needs, ensuring enhanced efficiency and reduced operational costs.

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Distributes and Collects Powders and Pellets

The ZWS/DWS valve from Zeppelin Systems is a two-/three-way hose-type diverter tailored for pneumatic conveying systems, effectively addressing the distribution and collection challenges of powders and pellets in diverse industrial settings. Its auto-tight seal ensures pressure integrity up to 4.0 bar (g), making it suitable for various operational requirements. Available in nine sizes, it integrates seamlessly with continuous electro-pneumatic operations, requiring minimal maintenance over an extensive lifetime. Featuring a cast aluminum housing and PTFE-lined slide plate, this valve ensures durability, while the stainless steel components in contact with bulk materials provide robust performance and corrosion resistance. It accommodates a temperature range of -10 to +80°C and offers an array of options, including highly anti-abrasive distributor hoses and high-temperature versions, catering to specific application needs. Compliance is reinforced through installation declarations and ATEX certification, guaranteeing operational safety across chemical, plastics, rubber, and food sectors.

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Diverts and Directs Bulk Material Flow

The VST Diverter Valve from Zeppelin Systems is a precision-engineered solution designed for pneumatic dense phase and dilute phase conveying systems. Its unique feature is a single-channel design with a 45° deflection angle, using a patented geometric shaping of the internal rotor, which facilitates impact-free, zero-dead-space transitions. This makes it ideal for diverting, distributing, and collecting materials such as tire compounds, flour, PVC granules, and chemical powders across the rubber, food, plastics, and chemical industries. Available in nine sizes (100–350), the valve boasts a comprehensive sealing concept to allow static and inflatable sealing, ensuring reliability in harsh environments up to 120°C and pressures from -1.0 to 10 bar (g). Constructed from high-quality cast aluminum with stainless steel inserts, it offers robust performance with minimal maintenance. The valve is equipped with a clearly visible optical position indicator and proximity sensors for direct monitoring, ensuring seamless integration into automated operations. Additional certifications like ATEX conformity and EC type examination validate its compliance for industrial applications.

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Mixes, Conveys, and Stores Materials Efficiently

Zeppelin Systems’ ZSD series delivers state-of-the-art solutions for diverse industries like plastics, rubber, and food. This equipment excels in seamless integration and automation, offering comprehensive processes such as mixing, conveying, and storage. Engineered to handle materials ranging from solids and powders to granules, it effectively manages polyethylene pellets, tire rubber compounds, and more. Featuring high-capacity rotary feeders, advanced diverter valves, and precise dosing modules, the system ensures optimal throughput and consistent product quality. It incorporates energy-efficient automation technologies with PLC controls for streamlined operations. Available in robust, corrosion-resistant materials and designed to meet industry standards, the ZSD series can be tailored to fit specific operational needs, backed by extensive engineering support.

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Removes Streamers and Improves Pellet Purity

The TS Drum Screen is designed for robust performance in the plastics industry, providing reliable removal of streamers and bird’s nests from plastic pellets. Operating efficiently in continuous automatic modes, this separator ensures the highest bulk material quality before processing. With a throughput of up to 120 metric tons per hour, it is highly capable for large-scale operations. The screen utilizes a rotating drum mechanism with a mesh designed to allow pellets through while capturing contaminants, which are then transported away by a strategic airstream. Available in smoothed and electro-polished variants, the TS Drum Screen is customizable to meet specific production requirements. Its compact, maintenance-friendly design includes a front maintenance port, with optional side ports for ease of cleaning and inspection. Integration into existing lines is seamless, accommodating various operation modes including pressure, vacuum, or circuit operations. The equipment’s compliance options include flange patterns according to DIN 2501 PN10 and ANSI 150#, ensuring compatibility with existing systems. Designed for applications involving plastic resin pellets, polymer granules, and thermoplastic powders, the TS Drum Screen is pivotal for manufacturers aiming to maintain impeccable pellet quality and operational efficiency.

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Blends, Doses, Conveys, and Screens Materials

Zeppelin Systems offers an industrial solution for blending, dosing, conveying, and screening materials, critical for the rubber, food, and plastics industries. This equipment stands out by integrating rotary feeders, diverter valves, and mixers to enhance continuous operations. Its multi-stage conveying screws and samplers streamline high-speed processing, handling a wide range of product types, including solids, powders, and granules.

This equipment finds applications across multiple sectors, supporting the production of tire treads, rubber seals, pastry dough, sauces, polyethylene pellets, and acrylic paints. With a focus on automation, it offers process control stations that ensure seamless integration into existing production lines, facilitated by robust PLC systems and remote monitoring capabilities.

Zeppelin Systems prioritizes energy efficiency, with components like process rotary feeders and discharge bottoms designed to optimize energy use, reducing operational costs. Built with materials resistant to corrosion, these machines guarantee longevity and reliability even in demanding environments. Furthermore, they comply with industry standards, ensuring safety and quality in all processes. Customizable options are available, supported by comprehensive engineering services to adapt the machinery to specific production needs, enhancing throughput and maintaining product quality.

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