Roasts, Sterilizes, and Pasteurizes Grains and Seeds

The Revtech Versatile Continuous Coil Roaster, an innovation from Revtech Process Systems, excels in the precise roasting, pasteurization, and sterilization of grains, seeds, and nuts. Employing a patented process, it utilizes electrical heating combined with vibrational transport in a closed spiral system for consistent and efficient heat treatment. It is ideal for producing a range of end-products such as beer malt, roasted oats, and pasteurized almonds, while ensuring safety with a validated reduction of pathogens like salmonella.

Capable of continuous, fully automated operation, this system integrates seamlessly into existing production lines. It boasts significant energy efficiency, consuming approximately 100 kW/ton for pasteurization, and between 150 to 300 kW/ton for roasting, enabled by optimized heat transfer and low steam usage. Constructed from durable stainless steel, it guarantees corrosion resistance and longevity.

With compliance to FDA standards and certifications from the Almond Board of California, the equipment is tailored for food and chemical industry manufacturers prioritizing cleanliness and safety. Its design facilitates easy cleaning and maintenance, supported by Revtech’s engineering teams for any customization needs.

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Roasts, Grinds, and Packages Coffee Beans Efficiently

PROBAT’s Modular Coffee Processing Plant Solution is crafted for those aiming to enhance their coffee processing capabilities with precision. This tailored system supports a seamless integration of roasting, grinding, and packaging processes within your production line. Its modular design accommodates continuous, automated operation, optimizing energy use and supporting scalable throughput, whether handling solid, granules, or powder forms of coffee. Capable of processing from modest hourly outputs to several tons, it incorporates high-efficiency drum, tangential, and centrifugal roasters, as well as roll grinders, ensuring versatile application across various coffee end-products—from roasted beans to coffee pods. The system’s PLC control offers comprehensive production data acquisition, fostering maximum operational transparency and reliability. With customizable options, including advanced environmental technologies for energy recovery and emission minimization, it also aligns with location-specific regulations, ensuring compliance and efficient operation. The solution’s engineered-to-order design is backed by robust engineering support, accommodating specific material needs and enhancing maintenance with features like CIP for effortless cleaning.

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Incorporates Liquids into Powders for Uniform Mixtures

The Ottevanger Continuous Mixers, available in models like the MM 20 and MM 80, seamlessly integrate liquids into powders using a precise dosing pump and flowmeter for automated control. Primarily used in compound feed, pet food, and aqua feed production, these mixers ensure consistent molasses feed blends and feed pellets. With capacities ranging from 20 to 80 tons per hour, they deliver high throughput in continuous, automated operations. Energy efficiency is enhanced with low power consumption at approximately 0.7 kW per ton. The mixers feature a rigid construction with a plastic liner to minimize contamination and wear, while large access doors facilitate easy part replacements. Available material options include stainless steel, meeting ATEX 22 safety standards, and customization options are supported for specific production needs.

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Mixes and Coats Powders Continuously

The Modulomix Horizontal Paddle Mixer from Hosokawa Micron is a versatile, continuous mixing solution designed for a wide range of industries, including chemicals, pharmaceuticals, food, and minerals. This mixer stands out for its ability to handle fine and cohesive powders with precision, thanks to its adjustable rotor speed and modular design. Its working principle involves a horizontal cylindrical chamber where a paddle agitator creates intensive agitation, ensuring homogeneous mixtures with short residence times.

Ideal for processing a variety of applications such as magnesium stearate blending and lecithin-coated protein powder, the Modulomix exhibits high heat transfer efficiency, limited temperature increases, and minimal residue amount. It supports processing capacities ranging from 2 kg/h to 200 kg/h, with optional heating and cooling jackets for process control. Integrating seamlessly into production lines, the mixer is PLC-controlled, offering variable shear conditions and easy adaptability to multiple mixing regimes.

Constructed with options for sanitary setups and made from high-quality materials for corrosion resistance, it can efficiently mix powders and slurries in continuous operations. The design ensures fast start-up and shutdown protocols, simplifies maintenance with excellent cleanability, and is compatible with PAT tools for process monitoring. This mixer provides an innovative solution to enhance productivity and flexibility in demanding industrial environments.

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Processes and Classifies Diverse Material Types Efficiently

The Alpine Multiprocessing System from Hosokawa Alpine is an innovative solution designed to handle a wide range of material processing tasks with unmatched versatility and efficiency. What sets this system apart is its ability to integrate multiple mill types into one mobile and compact unit, allowing seamless transitions between grinding and classifying processes. This system is ideal for applications in the chemical, food, pharmaceutical, and recycling industries, producing end-products like titanium dioxide pigment, lithium-ion battery components, and lactose powders.

The operational principle relies on a modular design with interchangeable mill types, enabling R&D and pilot-scale operations to execute various processes such as grinding, milling, and compacting with ease. With the capability to support both small R&D labs and large-scale production facilities, this system ensures scalability and flexibility in production.

Automation is facilitated through a PLC-controlled interface, allowing precise control and integration into existing production lines. Built for efficiency, the system features energy-optimized motor controls that reduce power consumption, and it is constructed from high-quality materials that ensure durability and resistance to corrosion.

Compliant with GMP standards, the system provides easy cleaning and maintenance solutions, minimizing downtime with quick changeovers and clean-in-place options. Customizable features and engineering support offer tailored solutions to meet specific production needs, making the Alpine Multiprocessing System a versatile powerhouse in material processing.

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Transforms Dry Corn into Fresh Masa

The Masa Maker™ from Heat and Control is a revolutionary corn masa making system that converts dry corn into fresh masa in minutes, eliminating the need for traditional simmer and soak processes. Ideal for food and snack manufacturers, it supports the production of tortilla chips, taco shells, and other masa-based products. The continuous, high-speed operation seamlessly integrates into production lines, enhancing efficiency and reducing floor space requirements by removing the need for steam generators and soak tanks. It offers significant water and energy savings and utilizes precise controls to ensure consistent quality and flavor. The system is PLC-controlled, allowing remote monitoring and easy integration with existing systems. Constructed for durability and ease of maintenance, the Masa Maker™ significantly reduces water waste, making it an environmentally friendly choice for tortilla and snack production.

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Efficiently Dries and Dehydrates Diverse Products

The Abblastunnel continuous tunnel dryer from HARTER drying solutions is a high-speed, fully automatic drying system designed for processing a wide range of solid, cake, and slurry product types. Utilizing HARTER’s Airgenex® condensation drying technology, it employs a closed-loop air circulation system to ensure efficient moisture removal while maintaining low energy consumption. This dryer is particularly suited for industries such as food processing, pharmaceuticals, medical technology, and packaging, effectively drying products like automotive components, nuts, seeds, tablets, and cannabis oils.

Capable of integrating seamlessly into existing production lines, the Abblastunnel offers customizable parameters including belt length, speed, and precise airflow management which is determined through in-house testing. With a focus on maximizing throughput, this equipment can maintain continuous operation with minimal air and heat loss, thanks to its optimized design. Constructed to meet the highest safety and quality standards, it can be crafted in various materials to suit specific corrosion resistance requirements.

Whether drying painted cans or medical implants, the Abblastunnel aids in achieving consistent product quality while supporting environmentally sustainable operations with its reduced energy footprint. HARTER provides comprehensive support to tailor the dryer to specific production needs, ensuring seamless integration and reliable performance.

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Precisely Dries and Conveys Various Products

The Tunneltrockner für Hordenwagen from HARTER drying solutions is a continuous tunnel dryer designed for precise drying of diverse materials, including food products, pharmaceuticals, and industrial sludges. Operating in either continuous or semi-automatic modes, it utilizes a conveyor system to transport rack carts through its tunnel, optimizing drying with temperature adjustment specific to each product’s needs. This equipment supports a wide range of applications, from drying granola to pharmaceutical tablets and industrial sludge, making it versatile for various industries such as food processing, pharmaceuticals, and waste management. With the flexibility to adjust drying temperatures and times, it ensures gentle, yet effective moisture removal while maintaining energy efficiency. Customizable to fit standard Europallet sizes or other specific requirements, the tunnel dryer provides operational flexibility and efficient integration into existing production lines. Constructed to comply with industry standards, it ensures durability and ease of maintenance, facilitating reliable continuous operations.

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Decrusts and Slices Bakery Loaves Continuously

The Mod.110-TRA from Brevetti Gasparin is a state-of-the-art continuous band blade decrusting slicer designed specifically for the baking industry. It excels in removing crusts from all sides of various bread types, including white, whole grain, multigrain, and artisan loaves like ciabatta and baguette. This slicer features a two-station cutting head, mounted on balanced pulleys, ensuring precise horizontal and vertical crust removal. Adjustable inlet and outlet conveyors with height-specific upper belts and lateral guides optimize loaf handling and blade approach. The cutting height and depth of each blade can be fine-tuned independently for custom crust removal. With speeds adjustable by an inverter, this machine supports seamless integration into high-speed production lines. The slicer, built on a sturdy steel frame, offers optional pneumatic blade tensioning and compatibility with crumb suction systems, available in a stainless steel variant for enhanced hygiene. The centralized electric panel ensures easy operation and complies with stringent safety standards, making it an efficient and reliable choice for maximizing bakery throughput while minimizing waste.

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Aerates and Blends Confectionery Mixtures

The TORNADO® series from CHOCOTECH offers pressurized aeration solutions specifically designed for continuous blending and mixing of sugar masses, chocolate, and bakery products. Featuring a dual aeration system with both pre-aerator and main aerator heads, this equipment precisely controls the texture and consistency of products such as marshmallows, aerated chocolate bars, and cream-filled candies. The aerating head utilizes meshing shearing pins with EDM-finished rotor and stator for intensive mixing. With throughput capacities ranging from 500 kg/h to 2000 kg/h depending on the model, TORNADO® efficiently caters to high-speed production lines in the food, confectionery, and bakery industries. The unit is designed for ease of maintenance, equipped with easily disassembled stator parts, integrated filters, and features an open hygienic design compatible with CIP applications. Multiple ingredient infeed ports and variable processing capabilities ensure versatile application, meeting the rigorous demands of modern production environments.

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