Controls High-Temperature Sintering and Debinding Processes

The HTK series from Carbolite Gero offers vacuum chamber furnaces with metal insulation, specifically designed for high-temperature applications up to 2200°C. This range is distinguished by its use of tungsten or molybdenum, ensuring a pure atmosphere and precise control over debinding and sintering processes. These furnaces are essential for producing high-performance ceramic components, metalized electrical contacts, and tungsten carbide cutting tools. Available in sizes ranging from 8 to 120 liters, they support both laboratory research and pilot manufacturing. The furnaces are PLC-controlled for seamless integration into automated production lines and offer high vacuum capabilities, ideal for aerospace, automotive, and electronics industries. They also feature energy-efficient thermal insulation and a choice of atmospheric gases, enhancing operational versatility and efficiency.

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Ensures Uniform Heating and Rapid Recovery

The Fan Convection Laboratory Oven PF Series from Carbolite Gero is designed for precise thermal processing in laboratory and industrial settings. These ovens offer remarkable temperature uniformity and rapid recovery, vital for applications such as material testing, heat treatment, and quality assurance. Utilizing a fan convection system, they ensure consistent heating and moisture extraction, making them suitable for drying, curing, and controlled heating processes. With chamber volumes ranging from 28 to 910 liters and operating temperatures of up to 300°C, these ovens support various end-products like ceramic samples, metal alloys, and electronic components. Equipped with digital PID temperature control and options for sophisticated multisegment programmers, these ovens integrate seamlessly into bench-top, manual, or batch operations. Constructed with a chemically resistant stainless steel liner and nickel-chrome wire shelves, the PF Series ovens are designed to withstand intensive use in pharmaceutical, biotech, and electronic industries. Customizable options, such as over-temperature protection and variable speed fan control, enhance operational safety and flexibility, while compliance with BS EN 61010-2-010:2003 ensures adherence to safety standards.

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Melts and Refines Precious Metals

The SCF Series from Carbolite Gero is a robust top-loading crucible furnace engineered specifically for the smelting and refining of precious metals. Featuring silicon carbide heating elements and a refractory brick hearth, this furnace ensures uniform heating for optimal melting processes. Designed to handle various operations such as batch and manual smelting, it is ideal for transforming raw materials into refined gold, silver, or platinum products. The SCF furnaces come with vented lids and protective silicon carbide tiles, ensuring safe operation in industrial environments. With configurations available for different volumes, the SCF 4, SCF 8, SCF 24, and SCF 48 models cater to diverse processing needs. These furnaces support integration into metal processing lines with options for digital control interfaces like RS232 or Ethernet, providing flexibility and control. Constructed from durable materials, these furnaces resist high temperatures and corrosive conditions, making them suitable for jewelry manufacturing, metal refining, and laboratory settings.

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Provides Precise Heating for High-Temperature Applications

The FST/FZS Split Tube Furnace Series from Carbolite Gero offers robust solutions for high-precision thermal processing across various industries. These furnaces are engineered for applications that demand exact temperature control, such as annealing, pyrolysis, and sintering, commonly found in materials science, electronics, and the chemical industry. The split design allows easy integration into existing setups, whether used vertically or horizontally, and provides rapid cooling of samples. These furnaces accommodate work tubes or reactors with fixed flanges and feature programmable temperature controllers that ensure consistency and accuracy with every operation.

The split tube design houses high-quality APM wire heating elements within low thermal mass ceramic fibre insulation, offering exceptional temperature stability and longevity. These furnaces are equipped with sophisticated digital controllers, incorporating over-temperature protection and Ethernet communications for seamless automation and integration into production lines. Options for vacuum and modified atmosphere processing further enhance this series’s versatility, supporting advanced materials research and manufacturing.

Carbolite Gero’s focus on customization ensures that clients can tailor their equipment to specific needs, from choosing the appropriate tube diameters and materials to implementing automated opening mechanisms or inert gas packages. This flexibility, along with robust construction and safety features like quick-release clamps and safety switches, make the FST/FZS Series a comprehensive choice for cutting-edge thermal processing solutions.

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Controls Temperature Profiles in Multizone Processing

The AZ 13/32/360 from Carbolite Gero is an eight-zone tube furnace designed for precise and customizable temperature profiling, enhancing efficiency in complex material processing applications. With independently controlled zones, it excels in chemical vapor deposition and heat treatment, producing semiconductor wafers, graphene films, and high-performance alloys. Its innovative design ensures uniform temperature distribution, reducing variability and enhancing product quality. Suitable for continuous, automatic, and manual operations in industries like chemical, semiconductor, and advanced materials research, it comes with automation options, including Siemens SPS control, and offers customization in tube materials and diameters to cater to specific process requirements, such as those involving harsh environments and reactive atmospheres.

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Heats and Conditions Materials in Controlled Environments

The High Temperature Clean Room Oven HTCR 95 by Carbolite Gero is engineered for precise thermal processing in sensitive industries such as pharmaceuticals and biotechnology. This oven distinguishes itself through its ability to function in ISO 14644-1 Class 5 or 6 environments, ensuring a contamination-free production process. It helps achieve uniform heating, drying, and curing of materials like pharmaceutical powders and biopharmaceuticals, while maintaining controlled environmental conditions.

Offered in chamber volumes ranging from 28 to 1000 liters and designed for maximum operating temperatures of 400°C, 500°C, or 600°C, the HTCR 95 provides flexibility for various batch sizes and materials. The fully sealed low thermal mass insulation prevents fiber shedding, crucial for maintaining purity levels.

Integration into your production line is seamless with options for sophisticated digital controllers and multisegment programmers that allow precise control and data logging. The unit prioritizes energy efficiency with its fully enclosed brushless fan motor and over-temperature protection, which safeguards valuable materials and permits unattended operations.

Manufactured from polished stainless steel, the HTCR 95 is designed for easy cleaning and maintenance. Customizable options such as cable entry ports, lockable doors, and bespoke stands enable adaptation to specific manufacturing needs, while compliance with industry standards is assured.

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Conducts High-Temperature Thermal Processing

The RHF series from Carbolite Gero comprises silicon carbide heated chamber furnaces designed for demanding high-temperature applications in research and industrial settings. With maximum operating temperatures of 1400 °C, 1500 °C, and 1600 °C, these furnaces are tailored for precise thermal processing of materials such as ceramics, advanced composites, and metal alloys. The robust construction features rapid heating rates, reaching 1400 °C in under 40 minutes, and long-lasting silicon carbide heating elements that withstand intermittent operation. Available chamber volumes from 3 to 35 liters cater to batch processing needs, while advanced digital controllers offer multisegment programming for detailed process control. Energy efficiency is enhanced by low thermal mass insulation, and optional over-temperature protection safeguards valuable contents. Ideal for industries like ceramics, metallurgy, and electronics, the RHF series ensures uniform heating and reliable operation, backed by options for comprehensive customization and engineering support.

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Heats and Processes Crucibles and Materials

The Top Loading Chamber Furnace VCF 12/5 from Carbolite Gero is an exceptional heating solution designed for precision in materials testing and processing. This furnace features a top-loading design ideal for handling tall crucibles and heavy components, making it versatile for applications in crucible linings, ceramics, metal alloys, and composite materials. The VCF 12/5 uses free radiating wire elements on all four sides to ensure uniform temperature distribution and minimize damage from potential spills. It can reach a maximum operating temperature of 1200°C, with chamber volumes available in multiple sizes to fit diverse production needs.

This furnace integrates seamlessly into laboratory and R&D environments, supporting processes like annealing, ashing, and testing with precision temperature control via the Carbolite Gero 301 controller. Automation options include sophisticated digital controllers and multi-segment programmers, enhancing process flexibility with features like remote monitoring. The VCF 12/5 is also designed for energy efficiency, reducing operational costs through optimized motor control, and it offers over-temperature protection for added safety in unattended operations. Its robust construction allows for both bench-mounting or floor-standing configurations, depending on space requirements. This equipment is crucial for industries such as aerospace, electronics, ceramics, and industrial manufacturing, where precise heat treatment is vital.

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Tests Ash Fusibility for Coal and Biomass

The CAF G5 from Carbolite Gero is an automated ash fusibility test furnace engineered to address critical testing needs for coal, biomass, and solid recovered fuels (SRF) in research and industrial laboratories. Its innovative design automates the recording and analysis of ash fusibility, enhancing laboratory efficiency while ensuring reliability. Operating at temperatures up to 1600°C, the furnace allows simultaneous testing of multiple samples with customizable intervals for digital image capture, ensuring accurate assessments. Its integration-friendly design includes flow meters and gas inlets for oxidizing and reducing gases, supporting standards compliance such as ISO 540:2008 and ASTM D 1857. The lightweight insulation facilitates rapid cooling, enabling multiple tests in one day. An optional integrated lighting system enhances testing capabilities for low deformation temperature materials, ensuring precise analysis for various industries such as mining, energy, and material science.

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Heats and Analyzes Coal for Coke Testing

The SHO – Single Sole Heated Oven by Carbolite Gero is specifically engineered for precise coke analysis in the coal and metallurgical industries. It features a robust construction that ensures uniform heating, essential for reliable and repeatable results in coke testing. The oven operates by applying consistent heat across a single large surface, ideal for replicating industrial coking processes on a pilot scale. Common applications include the production of metallurgical coke and ancillary materials such as coal tar and gas.

With options for manual or automated operations, the SHO integrates seamlessly into various research and pilot plant environments, providing flexibility in testing methodologies. The unit’s design complies with relevant ISO and ASTM standards, guaranteeing alignment with industry best practices. For added usability, the oven is available with advanced control options, allowing for precise temperature modulation and enhanced process oversight. Constructed from durable materials, the oven is built to withstand the rigors of continuous use, ensuring longevity and consistent performance. Customization options are available, enabling modifications to meet specific operational needs.

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