Screens and De-agglomerates Powders and Granules

The FlexSift series by Quadro Engineering offers advanced centrifugal sifters specifically designed for high-capacity powder screening and de-agglomeration across pharmaceutical, nutraceutical, food, chemical, and cannabis industries. The inline design ensures efficient contaminant removal, while the centrifugal acceleration facilitates smooth particle flow through precisely selected meshes for specific process requirements. Available in lab, mid-size, and production-scale models, FlexSift units ensure minimal airborne particles, nearly 100% product recovery, and reduced operator exposure. Constructed to meet stringent FDA cGMP standards, the equipment features a quiet, dust-free operation that improves workplace conditions. Engineered for seamless integration, these sifters offer variable RPMs, quick no-tool changeovers, and flexible installation with options for ATEX-compliant setups, ensuring safe processing in explosive environments.

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Separates and Classifies Bulk Powder Materials

Powder Process-Solutions offers a versatile line of centrifugal, vibratory, and gyratory sifters designed for complex powder processing in the dairy, food, pharmaceutical, and nutritional industries. Engineered for high-capacity operations, these sifters ensure precise separation and classification, reducing screen blinding and enhancing product quality.

Centrifugal sifters excel in handling high throughput, using rotor-driven centrifugal force to achieve effective scalping while maintaining product consistency, with direct or belt drive options available for seamless integration into continuous production lines.

Vibratory sifters, featuring high-tensioned screen cloths, are ideal for fragile and agglomerated powders, offering energy-efficient, quiet, and low-maintenance operation. They accommodate easy, tool-free screen changes, ensuring minimal downtime.

Gyratory sifters employ non-vibratory, gyratory-reciprocating motion, ideal for friable materials, providing gentle handling and extended material dwell time on the screen for fine particulate classification.

All models are available in food and dairy-grade finishes, comply with USDA and 3-A sanitary standards, and offer easy-clean designs. Customizations, including material construction and screen sizes, ensure compatibility with varied applications, while expert engineering support aids seamless line integration.

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Sifts and Screens Powders and Granules Efficiently

The KEK Centrifugal Sifter from Kemutec is engineered for high-capacity sifting and screening of powders and granules. Featuring a unique cantilever design, it provides easy access and rapid screen changes, enhancing hygiene and minimizing downtime. This sifter efficiently processes products like cornflakes, protein powders, and powdered spices with throughput capacities up to 90 tonnes per hour. Its versatility in gravity and inline installations makes it ideal for food, pharmaceutical, and chemical industries. Equipped with tool-free maintenance and quick cleaning features, it ensures seamless integration into continuous production lines, while durable mesh options allow for customization based on specific material handling needs.

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Rapidly Mixes and Blends Powders and Granules

The Gardner Plough Mixer from Kemutec offers unparalleled high-speed and shear mixing for the integration of powders, granules, and pastes. It features a horizontal cylindrical design with a short aspect ratio that enables rapid mixing through its high-shear plough agitator. This equipment excels in breaking up lumps and achieving uniform dispersal of minor ingredients, essential for products like cosmetic face powders and instant drink mixes. With capacities ranging from 50 to 25,000 liters, it is suitable for batch operations in food, pharmaceutical, and chemical processing industries. The mixer can be customized with side choppers for additional shear, and external jackets for heating or cooling, ideal for processes requiring precise temperature control. Available in materials that resist corrosion, the Gardner Plough Mixer ensures compliance with industry standards for safety and reliability. Moreover, options for integrating liquid addition systems and pressure-spraying facilities allow for further versatility in mixing solutions, meeting diverse production needs efficiently.

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Mills and Sifts Powders for Consistent Particle Size

The Particle Sizing Solution from Hanningfield Process Systems seamlessly integrates milling and sifting functionalities into a single unit, effectively optimizing your production operations. This versatile equipment features interchangeable conical mill and centrifugal sifter heads, allowing for precise control over particle size distribution and uniformity. It is ideal for processing powder formulations such as tablets, capsules, and protein powders across industries including pharmaceuticals, nutraceuticals, chemicals, and food and beverage.

Engineered for efficiency, it supports inline operations with high throughput capabilities that extend from lab to pilot and full-scale production. The system operates at low heat, dust, and noise levels, enhancing workplace conditions and efficiency. Constructed from 316L stainless steel and featuring FDA-compliant components, it ensures compliance with industry standards while offering robust corrosion resistance.

The Particle Sizing Solution is equipped with a coupling drive arm for quick tool changes, facilitating easy cleaning and maintenance through its GMP-compliant, easy-clean design. Additionally, the ATEX/ex-proof version allows safe operation in volatile environments. Whether you’re de-lumping materials or achieving fine particle milling, this equipment is designed to meet and exceed the rigorous demands of modern production lines.

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Screens and De-lumps Powders Efficiently

The Kwik-Sift series from Hanningfield, including the KS05, KS10, and KS20 models, offers innovative centrifugal sifters tailored for efficient powder screening and de-lumping across diverse industries such as pharmaceuticals, nutraceuticals, and food and beverage. These sifters utilize a rotating mesh drum to deliver fast and effective screening, ensuring material integrity by filtering out foreign objects like nuts, bolts, and cable ties.

With applications ranging from powdered antibiotics to protein powders and powdered metals, the Kwik-Sift enhances purity and consistency in end-products. Its impressive processing capacity ranges between 5 to 23,000 kgs/hr, depending on the model, making it suitable for both small-scale and large-scale operations.

Designed for easy integration into your production line, the Kwik-Sift can be mounted in-line or used in a standalone configuration. It supports continuous, high-speed, in-line operations and features options for customization, including various mesh sizes and ATEX compliance for explosive environments.

Built from 316L and 304 stainless steel with FDA-compliant seals, this equipment ensures durability and corrosion resistance while maintaining GMP standards. Ease of maintenance is a hallmark, with quick mesh changes and optional breaker bars for de-lumping. Hanningfield also provides comprehensive engineering support to tailor each unit to specific process requirements.

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Detects and Isolates Rotor Contact in Valves

The RotaSafe Detection System from RotaVal is designed to protect rotary valves by instantly detecting any contact between the rotor and valve housing. This system is crucial in industries where prevention of product contamination and equipment failure is imperative, such as food, beverages, and pharmaceuticals. RotaSafe works by continuously monitoring valve clearances, effectively isolating power when contact is detected, thereby safeguarding the production line from metal-to-metal contamination. Its applications span across manufacturing processes like dairy, infant nutrition, chemicals, and fertilizers, helping in the production of items ranging from milk powder and chocolate bars to synthetic fertilizers and polyethylene sheets.

The system integrates seamlessly into existing lines with options for panel mounting or stand-alone configurations, allowing easy retrofitting into current setups. Its robust control module minimizes nuisance tripping, ensuring smooth operation even in high-speed and automated environments. Certified as a ‘Simple Apparatus’ by Baseefa according to EN60079-11.2012 standards, RotaSafe is an essential component for maintaining compliance in ATEX-certified systems. Its durable construction favors longevity and reliability, making it an indispensable tool in facilities aiming to enhance operational safety and equipment lifespan.

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Controls Dust and Transfers Bulk Materials

The Sack Tipping Station by Gericke is an engineered-to-order solution for companies in food, pharmaceutical, and chemical industries requiring efficient dust control and material transfer. Designed for ergonomic operation, it minimizes dust emissions with integrated aspirators and filters. During the process, sacks are placed on a secure platform, cut open, and contents are tipped into a hopper or machinery. An extract fan ensures dust is captured away from the operator. With optional integration of magnets and safety mesh, you can enhance metal contamination removal and operator safety. This station handles a wide range of materials, from powders like milk and rice flour to granules such as polymer pellets and fertilizer. Offering semi-automatic and manual operation modes, it is suited for diverse processing needs. Made from high-grade materials for durability, it supports clean-in-place (CIP) systems for easy maintenance. It can be seamlessly integrated with Gericke’s other equipment, including nimblers and rotary valves, to form a comprehensive material handling system.

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Mixes and Disperses Solids, Powders, and Liquids

The GBM 3000 Single Shaft Mixer from Gericke is engineered to provide versatile and efficient mixing solutions across various industries, including food, pharmaceuticals, and chemicals. Its unique configuration features a horizontal housing and optimized paddle design, drastically reducing mixing time while ensuring high-quality dispersion of materials. Suitable for batch sizes from 1.4 liters up to 28,000 liters, the mixer handles a wide range of products, from pharmaceutical powders to food ingredients. Integration into existing production lines is streamlined through its modular design and advanced automation capabilities, including optional PLC control and load cell integration for real-time weighing. Constructed according to FDA and EHEDG guidelines, the mixer is available in stainless steel for superior chemical resistance. It supports vacuum, pressure, and temperature-controlled operations, making it adaptable to specific process requirements. The GBM 3000 ensures easy maintenance with its large side door and extractable design for complete access, and it complies with ATEX and IECEx standards for use in hazardous environments. Customizable mixing tools, such as ploughshare, ribbon, and paddle, offer tailor-made solutions for specialized production needs.

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Meters and Dispenses Powders and Granules Precisely

The Pharma High-Precision Loss-in-Weight Gravimetric Feeder from Gericke ensures precise metering of bulk solids like powders and granules in continuous manufacturing processes. Its advanced control system manages accurate feeding, enhancing tablet pressing, wet granulation, and hot melt extrusion operations. Integrated or standalone, this feeder supports pharmaceutical and chemical operations by improving product quality and reducing waste. Designed for precision and consistency, it handles API and excipient blends crucial for tablets, capsules, and granules. With options for stainless steel construction, it meets GMP and FDA standards, making it ideal for pharmaceutical environments. Its modular design allows easy integration into existing production lines, and the optional CIP system facilitates quick, contamination-free cleaning.

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