Diverts and Manages Tablets and Capsules

The V5000 from Krämer AG is an electronically controlled drum diverter designed for continuous filling in pharmaceutical and nutraceutical production lines. This versatile equipment manages high-containment applications with precision, diverting tablets and capsules into multiple containers with dust-tight and Wash-in-Place (WIP) options. Compatible with deduster model KD7075, the V5000 supports up to 12 discharge positions, tailored to your production requirements, and integrates seamlessly with tablet press or capsule filling machines for efficient production workflow.

Ideal for handling various solid dosage forms, such as aspirin tablets, vitamin D capsules, and effervescent vitamin tablets, the V5000 achieves a conveying speed of up to 10,300,000 mini tablets and 300,000 capsules per hour. Its gear motor-driven technology ensures reliable performance, while the ATEX Zone II 2D/- Db 140 °C classification and OEB5 (<1 μg/m³) certification underline its compliance with stringent safety standards. The V5000's flexible configuration includes options for sample collection, inlet and outlet adapters, and material certificates, ensuring it meets diverse operational needs in pharmaceutical, biotech, and chemical industries.

The post High-containment diverter for continuous tablet and capsule filling appeared first on Making.com.

Sorts and Rejects Defective Capsules

The KCS10 Capsule Sorter from Krämer AG efficiently identifies and removes empty or defective capsules, enhancing product quality in the pharmaceutical and nutraceutical sectors. This equipment excels with its ability to automatically sort capsules filled with powders, granules, or pellets using a compressed air mechanism, eliminating the need for a power supply. Capable of processing up to 300,000 capsules per hour, it integrates seamlessly after capsule polishers or metal detectors, fitting effortlessly into continuous production lines. Designed with AISI 316L stainless steel contact surfaces, it ensures durability and compliance with GMP standards. Easy assembly and disassembly without tools facilitate quick maintenance, minimizing downtime. Optional features such as inlet and outlet adapters and material certificates offer customization to meet specific operational needs.

The post Empty capsule sorting system appeared first on Making.com.

Dedusts and Conveys Tablets and Capsules

The KD70A Series from Krämer AG is designed for efficient dedusting and conveying of tablets and capsules in the pharmaceutical, nutraceutical, and vitamin industries. This vertical vibratory deduster integrates seamlessly into your production line, using a gentle vibratory mechanism to remove excess dust while maintaining product integrity. Suitable for a wide range of tablet sizes, from standard aspirin and vitamin C tablets to micro-tablets, the KD70A Series ensures compliance with industry standards, including GMP and SMEPAC certification, and meets ATEX guidelines for dust containment. Its continuous operation capability, paired with an automatic control system, enhances throughput while minimizing manual intervention. Constructed from high-grade stainless steel, this equipment offers excellent corrosion resistance, ensuring longevity and reliability. The system supports quick cleaning protocols and easy maintenance to minimize downtime. Flexible integration options and engineering support allow customization to match specific production requirements, making it an indispensable addition to your facility.

The post Vertical vibratory tablet deduster for pharmaceutical tablets appeared first on Making.com.

Efficiently Dedusts and Conveys Tablets and Capsules

The KD6010 from Krämer AG is a high-capacity tablet and capsule deduster designed for pharmaceutical, biotech, and food industries, optimizing your production line with its unique acceleration control. This compact deduster delivers exceptional dedusting and deburring capabilities through a combination of vibration, dust agitation, air, and vacuum suction. Featuring Krämer’s patented vibratory drive system, it ensures no vibration transmission to upstream or downstream equipment, preserving tablet integrity while minimizing maintenance.

The KD6010 is ideal for dedusting and conveying a wide range of products, including paracetamol and vitamin C tablets, with a notable throughput capacity of up to 3.5 million tablets per hour at adjustable conveying heights from 250 to 750 mm. Integration is seamless with its C820 frequency controller, allowing remote operation with tablet press controls, ensuring consistent vibration regardless of load.

Built with ease of cleaning in mind, the KD6010 features tool-free assembly and disassembly, with all product-contacting parts available in 316L stainless steel to meet strict GMP compliance. It includes options for various inlet and outlet adapters and can be customized with additional components like air extraction and metal detector test tablet devices, ensuring you meet your specific processing needs.

The post Tablet deduster with upward conveying appeared first on Making.com.

Dedusts, Conveys, and Detects Metal in Tablets

The KD7015A by Krämer AG is a state-of-the-art tablet deduster that integrates seamlessly with Ceia or Lock metal detectors, catering to pharmaceutical and nutraceutical manufacturers. It excels in dedusting, conveying, and metal detecting, making it essential for contamination-free tablet production. Featuring unique upward conveying with a spiral helix, the KD7015A ensures gentle handling, accommodating an extensive range of tablets and capsules, including effervescent and micro-tablets. The equipment’s throughput supports high-speed operations, processing up to 7.5 million mini/micro tablets per hour.

The KC7070A touchscreen control system streamlines operation, offering complete control over dedusting and metal detection, while ensuring compliance with 21 CFR Part 11 standards through comprehensive logging and audit trails. The robust design includes a fully gasketed, dust-tight viewing window and tool-free assembly, contributing to quick setup and maintenance. Certification to ATEX 94/9/EG and SMEPAC’s OEB 3-4 standards underline its commitment to safety and containment.

Designed for Industry 4.0 compatibility, it includes a VNC server for remote diagnostics and an optional OPC UA interface for enhanced machine communication. The KD7015A offers versatility with customizable inlet adapters and numerous options, such as HEPA filters and validation documentation, ensuring adaptability to various production environments. Its compact, vibration-free housing optimizes space without compromising performance, making it a critical component in pharmaceutical and biotech processing lines.

The post High performance tablet deduster with metal detection appeared first on Making.com.

Dedusts and Conveys Pharmaceutical Tablets and Capsules

The KD7070 from Krämer AG is a high-containment deduster tailored for pharmaceutical and nutraceutical manufacturers requiring stringent dust control during tablet and capsule production. This equipment features an upward conveying spiral system, allowing continuous dedusting and conveying with adjustable heights from 400 to 1600 mm. Suitable for a variety of end-products, including paracetamol and vitamin C tablets, the KD7070 ensures a dust-free, efficient process. It offers high throughput capabilities, handling up to 6.3 million tablets per hour, depending on size, while operating quietly at less than 68 dB. The unit’s Wash-in-Place cleaning system simplifies maintenance, ensuring compliance with OEB5 containment standards for high-potency products. Integration into existing production lines is seamless, thanks to the versatile tri-clamp connections and flexible control options. With certifications including ATEX Zone II compliance and GMP standards, the KD7070 ensures safe and reliable operation even in demanding environments.

The post High-containment tablet dedusting solution appeared first on Making.com.

Dedusts, Detects Metals, Sorts, and Cleans Tablets and Capsules

The KD7075A from Krämer AG is a high-performance deduster tailored for pharmaceutical tablets and capsules, ensuring optimal cleanliness and product integrity. This equipment integrates seamlessly into automated production lines, effectively removing dust and detecting metal contaminants with precision. It features a spiral upward conveying system, ideal for pharmaceutical environments requiring high containment (OEB 5) standards. With conveying capabilities for a variety of tablet and capsule sizes, it maintains throughput with rapid processing speeds, handling up to 10,300,000 micro-tablets per hour.

Equipped with a KC7070A touchscreen controller, the KD7075A provides easy operation, remote diagnostics via an integrated VNC server, and compliance with 21 CFR Part 11, emphasizing secure process management. Its construction utilizes AISI 316L for critical contact parts, ensuring robust chemical resistance, while the ATEX certification guarantees safe operation in explosive environments.

The helix design, featuring efficient washing nozzles, minimizes water usage, supporting automated or manual Wash-in-Place (WIP) cleaning for consistent performance. Additionally, optional features like metal detector test tablet insert devices, HEPA filters, and customizable diverters enhance operational flexibility. Suitable for various pharmaceutical, biotech, and chemical processes, the KD7075A ensures unmatched product quality control and seamless integration into your production workflow.

The post High-containment tablet deduster appeared first on Making.com.

Diverts and Organizes Tablets and Capsules Continuously

The V4000 Drum Diverter from Krämer AG is an electronically controlled solution tailored for pharmaceutical and nutraceutical manufacturers, ensuring efficient and precise tablet and capsule handling. This diverter allows continuous operation by efficiently diverting tablets and capsules into up to 12 different containers, minimizing downtime and enhancing production flow. Compatible with the KD7015 and KD7035 deduster models, it seamlessly integrates into existing production lines, supporting continuous monitoring and process control either directly by the deduster or linked with tablet presses and capsule filling machines.

The V4000’s design handles a range of products from aspirin tablets to herbal supplement capsules, accommodating varying shapes and sizes with ease. It offers substantial throughput, capable of operating at speeds up to 10,300,000 micro-tablets per hour, and ensures GMP and CE compliance, reinforcing its suitability for pharmaceutical and nutraceutical applications. Built with robust materials like AISI 316L, it withstands corrosive environments, ensuring longevity and reliability. Optional features such as jam sensors and sample collection add further customization, backed by Krämer AG’s engineering expertise and support, to adapt to specific production requirements.

The post Tablet and capsule diverter appeared first on Making.com.