Injects and Homogenizes Brine into Food Products

The HPI series from Henneken offers precision-engineered brine injectors designed for the food processing industry, including meat, poultry, fish, and vegan products. Utilizing a robust industrial design, these injectors operate on a forced injection system controlled by a stripper plate, ensuring high injection precision. Available with varying working widths from 300 mm to 1000 mm, the series caters to different production scales, including small, medium, and large capacities. With adjustable brine pressure ranging from 0.5 to 4 bar and stroke speeds up to 90 strokes per minute, these injectors allow for customized processing settings that enhance product consistency and quality.

The HPI’s engineering emphasizes seamless production line integration, supported by features like servo-controlled transport belts for easy connection to existing systems, including IQF lines for frozen products. The injectors accommodate easy cleaning and maintenance with foldable hoods and removable stainless steel racks. The pneumatic spring needles, available in multiple sizes, offer tool-free removal to suit diverse product requirements.

Energy efficiency is achieved through the use of a frequency converter-driven centrifugal pump, reducing operational costs while maintaining performance integrity. Made from top-quality stainless steel, the HPI series ensures durability and resistance to food processing environments, complemented by optional features such as a double pipe heat exchanger and anti-sedimentation unit. The HPI series is a versatile solution for modern food processing applications, offering customization and efficient performance.

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Injects and Marinates Meat Products

The MEPSCO UltraCAT 378 and 488 injectors from JBT offer high-precision marination and injection for the food industry. Designed for meat, poultry, seafood, and ready meal applications, these injectors ensure uniform moisture distribution, enhancing flavor and texture. With production rates up to 35,000 pounds per hour, they provide continuous operation for high-demand environments. Equipped with a user-friendly, programmable touch screen and advanced filtration system, the UltraCAT models reduce maintenance downtime and increase efficiency. Their stainless-steel construction and self-cleaning features ensure hygienic operation, while versatile needle options and adjustable injector speeds allow for tailored configurations. Whether processing chicken breasts or glazed fish portions, the UltraCAT injectors deliver consistency and quality, integrating seamlessly into automated production lines.

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Injects and Filters for Optimal Moisture Retention

The MEPSCO UltraCAT Junior Injector offers a precision solution for poultry, meat, seafood, and ready meal processors, designed to inject brine into bone-in or boneless meats with superior uniformity. Manufactured by JBT, this injector features a versatile needle configuration with options of up to 280 special alloy stainless steel needles, allowing it to process a wide range of products including marinated beef steaks and stuffed chicken breasts. With an operation capacity of up to 12,000 pounds per hour, it ensures high-speed, continuous processing suitable for demanding production lines.

The UltraCAT Junior integrates seamlessly into existing systems, equipped with a self-cleaning rotating drum filter and dual pressure filters that remove up to 95% of solids, thus maintaining consistent injection quality. Automation is enhanced through a programmable touch screen, enabling easy adjustments for different products and profiles. The injector’s energy efficiency is supported by a 25 hp motor, reducing operational costs.

Constructed with easy-to-clean stainless steel surfaces, it caters to rigorous hygiene and maintenance standards, supporting the enhanced food safety requirements of processors. Optional features include tenderizer needles and a configurable brine flow system, providing customization potential suited to varying processing needs.

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Injects and Distributes Brine Precisely

The GEA AccuJector, from GEA, is an innovative brine injector designed specifically for poultry, bacon, and fish applications. It features the 2mm OptiFlex needle system, ensuring precise brine distribution with minimal drip and no needle marks. The advanced needle head uses air pressure for automatic adjustment, reducing the risk of brine pockets and bone damage by retracting when encountering obstructions.

This equipment excels in continuous, high-speed operations, integrating seamlessly with upstream processes like brine chilling and downstream activities like shaking and tumbling. Its dense needle pattern can eliminate the need for tumbling, allowing products to be packed immediately or further processed. With a belt width of 450 mm and accommodating products up to 85 mm in height, it maintains high yield and consistent quality.

The GEA AccuJector is ideal for processing chicken breasts, thighs, smoked bacon, salmon fillets, beef steaks, and pork tenderloins in food and meat processing industries. Its robust design features OptiFlex material, offering superior strength and flexibility over traditional stainless steel to prevent needle breakage, ensuring longevity and uptime. Optional extras like the GEA SuperChill and GEA MultiShaker enhance product quality by refining brine mixing, chilling, and post-injection processes.

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Injects Brine Precisely into Meat Products

The GEA MultiJector 2mm from GEA Group is a specialized brine injector, designed to enhance marination processes in meat and poultry production. Featuring unique 2mm OptiFlex needles, it ensures precise and consistent brine distribution, reducing needle breakage and optimizing quality. Ideal for bacon, poultry, and spare ribs, this system maintains high moisture and flavor retention. The modular design facilitates quick manifold changes and CIP-ready cleaning, ensuring minimal downtime. Integrating seamlessly with production lines, it includes optional brine chilling and shaking systems for better product texture and yield. With automated operation and intuitive controls, it fits perfectly within high-speed processing environments, supporting efficient production with minimal manual intervention.

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Injects Brine for Uniform Flavor Distribution

The PI 21 V from VAKONA GmbH is a versatile brine injection machine catering to the nuanced requirements of small and medium-sized food businesses focused on meat, fish, and poultry processing. This machine stands out with its precision needle heads and quick-change needle bridge system, ensuring high injection accuracy for optimal flavor distribution. It employs a direct mechanical drive for seamless operation and uses a standard stainless steel centrifugal pump, enhancing durability and reliability in various industrial settings.

Applications range from marinated beef steaks and smoked salmon fillets to pre-seasoned pork chops and duck breasts. The machine is equipped to handle both solid and liquid products, maximizing throughput with its variable conveyor belt feed settings for customized injection patterns. Semi-automatic filter systems and a steaker knife device are available for enhanced functionality, particularly beneficial for fish and poultry processing.

The PI 21 V integrates effortlessly with existing production lines and offers a compact design for facilities with spatial constraints. Its energy-efficient mechanical systems and easy-to-clean polyethylene conveyor belt further reduce operational downtime and maintenance costs. This machine is an ideal fit for companies seeking consistency, efficiency, and high-quality end-product results in their brine injection processes.

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Injects Brine into Meat and Seafood

The PI 26 V from VAKONA GmbH is an automatic pickle injector tailored for the demanding environments of meat and seafood processing. Featuring a rugged and compact design, it delivers high injection accuracy, making it ideal for various applications such as ham, turkey breast, smoked salmon, and more. The precision needle heads with a quick-change needle bridge system ensure seamless operation, even with products containing bones. Equipped with a direct mechanical drive and a stainless steel centrifugal pump, the system maintains a complete separation of the pump cycle from electromechanical components, enhancing reliability and reducing maintenance.

The PI 26 V supports up to 26 needles, providing flexibility in injection patterns via adjustable conveyor belt feed settings. Its versatile control system includes up to 20 program locations for precise recipe management. Optional features such as a semi-automatic filter system and steaker knife device enhance functionality for specific product needs. Constructed from stainless steel, it’s easy to clean and maintain, ensuring continuous operation and reduced downtime. Ideal for craft businesses and SMBs aiming to streamline their pre-processing and processing tasks in food industries.

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Injects Brine into Meat, Fish, and Poultry

The PI 52 V from VAKONA GmbH is an advanced pickle injector tailored for the food processing industry. Its rugged construction and compact design ensure durability and efficient space utilization. This machine excels in injecting brine into a variety of products, such as bacon, ham, smoked salmon, and injected chicken breasts, enhancing flavor and moisture retention. With precision needle heads and a quick-change system, the PI 52 V allows for high injection accuracy and flexibility. It integrates seamlessly into processing lines with its direct mechanical drive and independent belt drive options, supporting both automatic and semi-automatic operations. Equipped with a stainless steel centrifugal pump and a pre-filter system, it provides a reliable and clean injection process. The system’s PLC-controlled interface allows for customizable injection patterns and process parameters, enhancing operational precision and efficiency. Suitable for small and medium-sized businesses, the PI 52 V is easy to operate, maintain, and clean, making it an excellent choice for optimizing product quality and production efficiency.

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Injects Brine into Meat and Seafood Products

The PI 54-105 from VAKONA GmbH is a precision-engineered brine injector designed to enhance the flavor and moisture content of meat, poultry, and seafood products through efficient brine injection processes. It features a rugged construction with a compact design, ensuring reliability and ease of operation. The machine operates using a precision needle head system driven by servo technology, providing high injection accuracy which is essential for maintaining product quality across various applications such as hams, bacon, and marinated chicken breasts.

The PI 54-105 effectively integrates into existing production lines, supporting automated operations with its touch-screen control system that can store up to 100 recipes. The infinite variable stroke height and automatic needle head positioning allow for tailored injection patterns, catering to diverse product requirements. The machine is capable of handling high-speed operations with strokes up to 50 per minute.

For maintenance, the PI 54-105 offers an automatic sanitation program, ensuring quick and thorough cleaning, and the use of polyethylene for the conveyor facilitates easy removal and sanitization. Supporting continuous operation, the unit includes a monitored pre-filter system and can operate in automatic standby mode to conserve energy and resources. Customization options include dynamic stroke modes and individual pneumatic tension control to further adapt the machine to specific processing needs.

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Injects and Distributes Brine in Meat and Seafood

The PI 81-184 from VAKONA GmbH is a high-precision industrial brine injector tailored for the rigorous demands of meat and seafood processing. This pickle injector stands out with its rugged construction and compact design, featuring servo-driven direct control for optimal precision. Equipped with a unique needle-bridge system for quick changes, it enables precise injection patterns and circulates brine through a sophisticated position-controlled valve, ensuring each product receives uniform brining. Suitable for poultry, meats, and fish, it targets end-products like pepperoni, deli meats, and brined seafood. The machine supports up to 50 strokes per minute and offers automated sanitation, USB/Ethernet connectivity, and a CAN-Bus standard for seamless integration. Its robust design boasts easy maintenance through components like a polyethylene conveyor, removable for sanitation. VAKONA offers customization options and supports dynamic operational modes, making it an ideal choice for food processing plants aiming to improve flavor consistency and reduce downtime.

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