Automates Crating and Decrating Bottling Processes

The Leo Robotic Crater and Decrater from OCME is designed to optimize packaging lines by seamlessly automating the crating and decrating processes for various bottle types, including wine, spirits, and personal care products. Its motorized gripping head enables precise handling and quick changeovers for returnable and non-returnable containers, ensuring flexibility and efficiency on high-speed production lines. Capable of operating at up to 8 cycles per minute, Leo integrates easily with existing systems, offering customizable solutions for beverage producers, food manufacturers, and personal care companies. Its robust construction promotes longevity and minimal maintenance, while the optional self-adjusting head further enhances operational ease. The robotic structure allows excellent accessibility and adaptability, making it suitable for diverse industrial applications, all while reducing energy consumption with optimized motor control.

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Performs Particle Removal for Clean Vials and Bottles

The SW Series from Marchesini Group is an automatic air blower designed for pharmaceutical and biotech applications, ensuring the sterility of vials and bottles by eliminating particulates using a precise air and suction mechanism. It features a robust stainless steel construction and complies with cGMP and FDA standards, providing reliability and seamless integration into existing production lines. The equipment operates with a vertical blowing wheel equipped with 32 pockets and 32 blowing needles, ensuring thorough cleansing. With its independent drive system and variable speed control, it can efficiently handle diverse bottle ranges. The SW Series supports continuous operations, integrating effortlessly with upstream and downstream machinery via tabletop conveyor belts. Its significant energy efficiency stems from a sanitary piping system that includes a pressure reducer and membrane electro valve, optimizing air usage. For maintenance, the machine offers easy internal accessibility, complete with a CIP-friendly design, minimizing downtime. This versatile solution caters to pharmaceutical manufacturers, cosmetic producers, and biotechnology firms, guaranteeing high purity for products like vaccine vials, essential oil bottles, and vitamin supplements.

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Cleans and Dries Ampoules and Vials

The WRE system from the Marchesini Group is a rotary, continuous-motion machine engineered for precise external washing and drying of ampoules and small volume parenteral (SVP) vials. This equipment excels with its high-production capacity, processing up to 24,000 pieces per hour while maintaining gentle conveyance speeds to ensure the integrity of sensitive pharmaceutical products. Designed for seamless integration into existing production lines, the WRE features a customizable washing and blowing sequence controlled by a user-friendly interface. Its compact structure minimizes installation space yet maximizes operator safety, boasting integrated washing circuits and separation to prevent fluid cross-contamination. The machine employs brushless drive systems for enhanced synchronization and energy efficiency, while its sanitary-plastic belt loading and high-flow air blowers provide efficient product handling and drying. Compatible with vial sizes from 2R to 125ml and ampoules from 1 to 25 ml, the WRE is indispensable for pharmaceutical and biotech companies seeking reliable cleaning solutions that meet strict GMP standards.

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Labels and Prepares Cosmetic Containers for Packaging

The RE SERIES from Marchesini Group is a high-speed rotary labelling machine designed to meticulously apply self-adhesive labels to bottles and jars within the cosmetics and personal care industries. This equipment features an ergonomic balcony construction, enhancing product visibility and facilitating maintenance and cleaning. Its compact design optimizes floor space, making it an ideal addition to space-conscious production facilities. Capable of handling up to 300 pieces per minute, the RE SERIES integrates seamlessly into existing production lines, featuring up to four labelling heads with a non-stop operation option, ideal for high-volume manufacturers seeking efficiency. The machine offers angular adjustment of label heads for accommodating non-standard shapes and includes micrometric adjustment for precise label and overprint positioning. It supports free-standing product or puck-based transport, adapting to various container types, including face cream jars, shampoo bottles, and lipstick casings. The touch screen control panel ensures straightforward operation and swift changeovers, enhancing production flexibility. Engineered to meet the rigorous demands of cosmetic manufacturers, the RE SERIES upholds compliance with industry standards, ensuring consistent output quality and reliability.

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Inspects and Tests Glass Containers for Defects

The SA9F and SA10 inspection machines from the Marchesini Group represent state-of-the-art solutions designed specifically for the pharmaceutical and biotechnology industries. These machines excel in inspecting glass containers such as ampoules and vials, detecting extraneous and non-reflecting particles, as well as ensuring correct filling levels. The SA9F model is tailored for ampoules up to 100 ml, while the SA10 handles vials up to 500 ml.

Capable of operating both as standalone units and integrated within existing production lines, these machines deliver high-speed inspection with throughput capacities of 150 pcs/min for the SA9F and 100 pcs/min for the SA10. The advanced automation features, supported by precise PLC control, enable seamless integration with upstream and downstream processes, ensuring a smooth and efficient production line.

Highly relevant for the production of biologic drug substances, injectable vaccines, liquid antibiotics, and more, these machines meet stringent industry standards, including GMP compliance. Optional inspections for cap and ring color, product coloration, and sidewall defects enhance their capability, while their robust construction supports a variety of operating conditions and cleaning processes.

The SA9F and SA10 machines underline Marchesini Group’s commitment to reliability and tech-forward solutions, providing pharmaceutical manufacturers and life sciences companies with the assurance of thorough quality control for their liquid-filled products.

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Inspects Glass Containers for Defects and Contamination

The SA-L Series from Marchesini Group offers pharmaceutical and biotech industries a robust solution for inspecting freeze-dried products in glass containers. Utilizing high-quality CCD and linear TV cameras, this fully automatic inspection machine excels in identifying foreign particles, cosmetic defects, and ensuring container integrity through oxygen control via a TDLAS system. Suitable for lyophilized vaccines and antibiotics, it achieves a production speed of up to 300 pcs/min for containers with diameters between 8 mm and 46 mm, and heights up to 120 mm. Easily integrated into existing production lines, the SA-L Series offers tray operation or inline configurations with other units, enhancing throughput and quality control in demanding environments. Crafted for efficiency, it supports compliance with industry standards, providing pharmaceutical manufacturers and biotech companies with reliable quality assurance backed by Marchesini’s global support network.

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Inspects and Tests Glass Containers for Quality Assurance

The SA Series from Marchesini Group comprises inspection machines designed for ampoules, vials, and cartridges, offering pharmaceutical and biopharmaceutical companies a precise and reliable solution for quality assurance. What sets the SA Series apart is its ability to perform comprehensive inspections, including leak testing, filling level checks, and cosmetic and color controls, using a combination of backlights and bottom lights coupled with advanced CMP software. The machines can process up to 400 pieces per minute, allowing for high-speed continuous operations essential for maintaining production efficiency.

These machines are particularly relevant for industries dealing with liquid formulations, such as vaccines, insulin solutions, and chemotherapy drugs. They ensure the integrity and safety of end-products, including vials and ampoules, through thorough inspections for extraneous particles and defects. The SA Series offers flexible integration options, such as connecting with leak test units to further enhance container integrity assessments.

Designed to meet various compliance standards, the SA Series is an ideal choice for laboratories and processing departments in pharmaceutical manufacturing. Its CIP system facilitates easy, contamination-free cleaning, and the equipment can be customized to match operational needs, with support for different diameters and heights. This adaptability ensures seamless fit into existing production environments, enhancing both efficiency and quality control processes.

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Detects Leaks in Plastic Ampoule Strips

The LT-S by Marchesini Group is a precision-engineered High Voltage Leak Detection system designed for inspecting single-dose plastic strips in pharmaceutical and biotech sectors. Utilizing high voltage electrical fields and impedance measurement, this system identifies hairline fissures and pinholes, ensuring product integrity in applications such as single-use eye drop vials and unit-dose liquid medications. Operating with a throughput of up to 100 pieces per minute, it seamlessly integrates into high-speed, continuous production lines, enhancing final conditioning and packaging efficiency. Configurable electrode systems provide customization for various ampoule heights, from 50 mm to 120 mm, offering versatility in inspection. Engineered with GMP compliance in mind, the LT-S supports rigorous industry standards, delivering reliable performance and reducing the risk of product wastage due to undetected leaks.

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Rinses and Sterilizes Jars and Bottles

The KULP YIKYEL-1100 Air Rinser by Kulp Makina is engineered to tackle cleanliness in food, beverage, pharmaceutical, and consumer goods packaging. The unit uses high-efficiency air knives to remove particulates from jars and bottles, leveraging a FESTO filtration system to ensure clean input air. Its flexibility accommodates various container sizes, and it enhances sterilization through an optional UV light source. Operating at a capacity of 2400 – 4800 packages per hour, the YIKYEL-1100 seamlessly incorporates into continuous, high-speed production lines. Constructed with a robust stainless steel frame, it supports easy maintenance with a user-friendly touch screen interface, offering both English software and safety features like polycarbonate covers and security switches.

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Inspects and Detects Defects in Bottles

The Toptronic Empty Bottle Inspector from Krones leverages advanced camera technology to meticulously inspect and ensure the safety of glass and PET bottles in high-speed beverage production. Its modular system is tailored for precise detection of contaminants, cracks, and defects, integrating seamlessly into continuous operations. With no mechanical adjustments needed, this equipment allows easy cleaning and quick module retrofitting. Its inspection capabilities extend across numerous applications, including water, juice, and spirit bottles, providing high product safety with a false rejection rate of just 0.3%. The system’s seamless tracking minimizes downtime and enhances production efficiency, while its energy-efficient components reduce operational costs. The Toptronic is also customizable to meet specific production requirements, making it an invaluable asset for beverage manufacturers and packaging facilities striving for quality assurance and operational excellence.

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