Inspection for glass containers in pharmaceutical production

Ensure the integrity of freeze-dried products with state-of-the-art inspection technology, capable of detecting foreign particles, checking oxygen levels, and assessing cosmetic defects, all while maintaining high production speeds.

Inspects Glass Containers for Defects and Contamination

The SA-L Series from Marchesini Group offers pharmaceutical and biotech industries a robust solution for inspecting freeze-dried products in glass containers. Utilizing high-quality CCD and linear TV cameras, this fully automatic inspection machine excels in identifying foreign particles, cosmetic defects, and ensuring container integrity through oxygen control via a TDLAS system. Suitable for lyophilized vaccines and antibiotics, it achieves a production speed of up to 300 pcs/min for containers with diameters between 8 mm and 46 mm, and heights up to 120 mm. Easily integrated into existing production lines, the SA-L Series offers tray operation or inline configurations with other units, enhancing throughput and quality control in demanding environments. Crafted for efficiency, it supports compliance with industry standards, providing pharmaceutical manufacturers and biotech companies with reliable quality assurance backed by Marchesini’s global support network.

Benefits

  • Enhances product quality by efficiently detecting contamination and defects.
  • Increases production speed up to 300 pcs/min, streamlining operations.
  • Ensures container integrity with advanced oxygen control capabilities.
  • Adapts to existing production lines for seamless integration.
  • Supports compliance with industry standards for quality assurance.

General


Applications
Freeze-dried products,Pharmaceutical products
End products
Lyophilized vaccines,Biopharmaceutical powders,Freeze-dried nutritional supplements,Lyophilized biological samples,Freeze-dried antibiotics
Steps before
Freeze-drying,Container preparation
Steps after
Packaging,Quality control
Input ingredients
freeze-dried products,glass containers,containers up to 46 mm diameter
Output ingredients
inspected glass containers,up to 300 pcs/min
Market info
Marchesini is renowned for manufacturing high-quality packaging machinery for the pharmaceutical and cosmetics industries, offering innovative, customized solutions with advanced automation and technology.

Technical Specifications


Production speed
Up to 300 pcs/min
Container diameter
8 mm - 46 mm
Container height
Up to 120 mm
Automation
Fully automatic
Inspection technology
CCD and linear TV cameras
Oxygen Control
Laser (TDLAS system)

Operating Characteristics


Working Mechanism
Fully automatic inspection
Automation level
PLC / Automated
Production Speed
Up to 300 pcs/min
Inspection Capability
Combination of CCD and linear TV cameras
Operation Mode
Trays or in line with other units
Oxygen Control
TDLAS system
Container Size Compatibility
8 mm - 46 mm diameter
Product Type
Freeze-dried products
Automation level
PLC-based

Material Compatibility


Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm

Product type Characteristics


Product Type
Freeze-dried products

Physical Characteristics


Diameter range
8 mm - 46 mm
Height range
Up to 120 mm
Production speed
Up to 300 pcs/min
Camera type
CCD and linear TV cameras
Tray or in-line operation
Tray / In-line with other units
Oxygen control system
TDLAS system

Custom Options


Integration with other units
In-line operations
Oxygen control system
TDLAS system
Camera types
CCD and linear TV cameras
Operation method
Trays or in-line