Distributes and Collects Powders and Pellets

The ZWS/DWS valve from Zeppelin Systems is a two-/three-way hose-type diverter tailored for pneumatic conveying systems, effectively addressing the distribution and collection challenges of powders and pellets in diverse industrial settings. Its auto-tight seal ensures pressure integrity up to 4.0 bar (g), making it suitable for various operational requirements. Available in nine sizes, it integrates seamlessly with continuous electro-pneumatic operations, requiring minimal maintenance over an extensive lifetime. Featuring a cast aluminum housing and PTFE-lined slide plate, this valve ensures durability, while the stainless steel components in contact with bulk materials provide robust performance and corrosion resistance. It accommodates a temperature range of -10 to +80°C and offers an array of options, including highly anti-abrasive distributor hoses and high-temperature versions, catering to specific application needs. Compliance is reinforced through installation declarations and ATEX certification, guaranteeing operational safety across chemical, plastics, rubber, and food sectors.

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Mixes, Doses, and Conveys Multiple Material Types

The modular mixing and conveying system from Zeppelin Systems leverages advanced control and automation to streamline operations in special chemical, rubber, food, and plastics industries. This equipment excels in flexibility, accommodating solids, liquids, powders, and granules through processes like mixing, dosing, conveying, and sifting. Its multi-stage design supports continuous and high-speed operations, offering a seamless transition between production phases and ensuring precision in compounding and screening.

Applications range from producing polyurethane foam and industrial adhesives to coating high-performance fibers and processing food powders. By enabling efficient handling of materials such as synthetic rubber and carbon fiber composites, it caters to various production demands. The system’s integration capability is heightened by its PLC-controlled operations, ensuring synchronization with existing production lines and remote monitoring.

Constructed with materials that resist corrosion, it is suitable for handling aggressive chemicals and delicate food ingredients. Energy efficiency is realized through optimized conveying screws and process control technologies, reducing operational costs. Compliance with industry standards guarantees safe and reliable operation, while an integrated CIP system promotes hygienic maintenance. Customization options ensure that specific requirements are met, aided by Zeppelin’s engineering support for tailored solutions.

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Mixes and Blends High Consistency Materials

The Paddle Mixer ZSD from Zeppelin Systems is designed for high-speed blending and agitation, catering to the demands of the food, plastics, and chemical industries. This upright cylindrical mixer features a conical outlet and an agitator shaft with welded paddles positioned near the wall, enabling efficient breaking down of agglomerations. With its gear motor-driven mechanism, the mixer facilitates intensive mixing of powders and granules, achieving uniform consistency in products like cheese powder, rubber compounds, and paint emulsions.

Ideal for batch processes, the ZSD operates at high speeds with upward-facing paddles creating rapid vertical cycles of product movement, while maintaining a safe, shaft-seal-free design. It offers easy cleaning and inspection through a top access door equipped with a safety limit switch. Integration into existing production lines is seamless with the conical outlet’s connecting flange adaptable for various downstream units. Additionally, the Paddle Mixer ZSD provides energy-efficient operation by reducing speed during filling and emptying phases, ensuring reliable and quick mixing of even small component additions.

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Separates Dust and Streamers from Polymeric Granules

The FVS Sifter from Zeppelin Systems is a highly efficient solution designed for the separation of dust and long streamers from polymeric granule products, such as polyethylene and polypropylene. Utilizing a gravimetric feeding system, the sifter integrates seamlessly into continuous loading processes, maintaining consistent separation efficiency without the need for additional intake or discharge feeders. It can handle up to 235 metric tons per hour, making it ideal for high-throughput operations in the plastics and chemical industries. The compact and retrofit-friendly design makes installation straightforward, and its gentle, air counterflow cleaning method ensures that granules remain intact while dust is effectively removed. The FVS Sifter is engineered for minimal maintenance and quick integration into existing systems, enhancing production line efficiency and product purity.

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Homogenizes and Mixes Rubber, Plastics, and Paints

The HCH Horizontal Homogenizing Mixer from Zeppelin Systems is engineered to deliver uniform mixing and homogenization across a range of industries including rubber, tire, food, plastics, and chemical sectors. With its robust stainless steel construction, this mixer ensures reliable performance in processing solid, powder, and granular materials. The HCH mixer stands out due to its variable tool configuration, allowing it to adapt to diverse homogenization tasks while maintaining a high filling range. Designed for both batch and continuous operations, it seamlessly integrates into existing production lines. Although it lacks cooling capabilities on container surfaces, the mixer is optimized for gentle mixing processes, making it ideal for delicate materials such as latex paints and snack mixes. This equipment supports efficient processing and is available in corrosion-resistant materials, ensuring longevity in harsh operating environments. With its engineered-to-order design, customization options are available to meet specific processing requirements.

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Mixes and Homogenizes Diverse Industrial Materials

The HU Universal Mixer, offered by Zeppelin Systems, is engineered to tackle complex mixing challenges across the rubber, food, plastics, and chemical industries. It stands out for its ability to homogenize materials with significant variations in grain size and bulk density, ideal for crafting tire compounds, bakery doughs, and PVC mixes. This mixer operates with high efficiency, minimizing downtime thanks to its quick-fill and discharge capabilities. Designed for batch, high-speed, and continuous operations, it integrates seamlessly into existing production lines with PLC control systems and features energy-efficient, low power consumption motors. Constructed from stainless steel for durability and corrosion resistance, the HU Universal Mixer also supports CIP for streamlined cleaning and maintenance, ensuring minimal machine downtime. Available customization options include bespoke mixing tools that enhance processing and self-cleaning for increased productivity.

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Feeds and Discharges Powdered Bulk Materials

The D-type Blowing Seal Rotary Feeder Series II from Zeppelin Systems is engineered for precision in handling powdered bulk materials. Featuring a unique 10-chamber rotor, it minimizes gas leakage and maintains optimal spacing, making it essential for pneumatic conveying systems in industries like rubber, tire, food, and plastics. Designed to operate seamlessly in differential pressure environments up to 1.0 bar (g), this feeder integrates effortlessly into continuous operations. It’s available in seven sizes, allowing flexible applications from flour and cocoa powder to synthetic rubber and liquid dispersion paints. With robust, ribbed cast housing and integrated leakage-gas nozzles, it offers durability and low maintenance. Customization options include quick cleaning, flameproof configurations with ATEX certification, and sealing gas to protect bearings, ensuring compliance and safety. The feeder’s mechanical temperature range from -10 to +60°C and various material options provide specific corrosion resistance and operational versatility. This feeder also complies with the EC Machinery Directive and holds ATEX conformity, underscoring its reliability and safety in diverse industrial applications.

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Conveys and Mixes Carbon Black and Silica

The engineered-to-order pneumatic conveying and mixing system by Zeppelin Systems excels in handling carbon black and silica for industries such as rubber, plastics, and chemicals. It leverages a patented slow-motion conveyance process, maintaining low transport speeds to protect sensitive materials while ensuring a dust-free environment. Suitable for applications including tire rubber compounds and silica-enhanced paints, it guarantees consistent performance with hermetically sealed systems. The equipment supports continuous operation with advanced PLC automation for seamless integration into existing production lines. Construction options in stainless steel offer enhanced corrosion resistance, and the customizable solutions include engineering support to tailor system design to your specific throughput requirements.

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Ensures Homogeneous Blending of Bulk Materials

The Centro-Blend ZSD from Zeppelin Systems offers an efficient solution for blending various bulk materials across industries such as plastics, rubber, and food processing. The system uses a central blending pipe with multiple intake openings equipped with deflector plates. This design ensures equal draw from multiple heights within the silo, resulting in uniform, homogenous mixing of poorly flowing materials. Ideal for producing plastic pellets, rubber compounds, and food powders, the Centro-Blend ZSD can handle continuous and automated operations with high capacity. Its flat deflector plates prevent dead space and product assembly, promoting consistent mass flow. Designed for easy integration, it offers reliable performance for automated production lines and does not compromise on material integrity thanks to its robust construction.

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Feeds and Discharges Powders and Agglomerates

The CFH-CD process rotary feeder from Zeppelin Systems is engineered to meet demanding industrial needs across the chemical, food, plastics, and rubber and tire industries. This high-pressure compact feeder excels in feeding and discharging powders and agglomerated products with precision and reliability, even under differential pressures up to 3.5 bar (g).

A key feature of the CFH-CD is its cutting function, which is bolstered by a robust aluminum housing and reinforced stainless steel components. This design ensures high torque and process safety, effectively preventing blockages by automatically reversing rotor direction when necessary. Enhanced with stellite-welded, wear-resistant cutting edges, the feeder is built for continuous, high-torque operations.

Integrating seamlessly into production lines, the CFH-CD includes process heating with temperature monitoring and allows startup with a full bulk material column, optimizing throughput and efficiency. It’s suitable for applications in processing rubber pellets, plastics, detergent powders, and snack seasonings, and is available in three sizes (500/630/750) to fit various system specifications. The feeder’s durability and automated features support high-performance operations while reducing maintenance downtime, making it a versatile choice for processing departments seeking reliable material handling solutions.

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