Universal mixer for diverse industrial mixing needs
Achieve precise homogenization and optimal emptying with a versatile mixing solution designed for handling varied grain sizes and bulk densities, ensuring high productivity and reduced downtime in your operations.
Mixes and Homogenizes Diverse Industrial Materials
The HU Universal Mixer, offered by Zeppelin Systems, is engineered to tackle complex mixing challenges across the rubber, food, plastics, and chemical industries. It stands out for its ability to homogenize materials with significant variations in grain size and bulk density, ideal for crafting tire compounds, bakery doughs, and PVC mixes. This mixer operates with high efficiency, minimizing downtime thanks to its quick-fill and discharge capabilities. Designed for batch, high-speed, and continuous operations, it integrates seamlessly into existing production lines with PLC control systems and features energy-efficient, low power consumption motors. Constructed from stainless steel for durability and corrosion resistance, the HU Universal Mixer also supports CIP for streamlined cleaning and maintenance, ensuring minimal machine downtime. Available customization options include bespoke mixing tools that enhance processing and self-cleaning for increased productivity.
Benefits
- Enhances production efficiency with short mixing times and rapid material discharge.
- Minimizes energy costs with low power consumption and optimized motor control.
- Increases operational flexibility with configurable, self-cleaning mixing tools.
- Supports quick turnaround with minimal machine downtime due to expedited cleaning.
- Ensures product quality in diverse applications, from compound mixing to food processing.
- Applications
- Dispersion paints,Plastics,Food industry,Rubber and tire industry
- End products
- Thermoplastic elastomers,Tire compounds,Water-based acrylic paints,Yogurt with fruit inclusions,Margarine,Alkyd enamel paints,Pvc compounds,Bakery doughs,Ldpe resins
- Steps before
- Material sorting,Weighing,Particle size reduction
- Steps after
- Filling,Emptying,Packaging
- Input ingredients
- mixing materials,grain size variations,bulk density variations
- Output ingredients
- homogenized mix,empty contents
- Market info
- Zeppelin Systems excels in designing and manufacturing high-quality bulk material handling and processing equipment. Renowned for its engineering expertise, the company serves industries including plastics, chemicals, and food, ensuring efficient, reliable, and innovative solutions tailored to customer needs.
- Mixing Quality
- Homogenization of varied materials
- Mixing Time
- Short,high productivity
- Non-productive Time Reduction
- Minimal
- Material Contact
- Stainless steel
- Emptying Efficiency
- Optimal via base alignment
- Energy Efficiency
- Very low power consumption
- Mixing Tool Configuration
- Individually configurable
- Mixing quality
- Excellent due to homogenization
- Productivity
- High due to short mixing and minimal non-productive time
- Flexibility
- Individually configurable mixing tools
- Cleaning method
- Self-cleaning tools
- Emptying
- Optimal due to alignment of tools and base
- Energy efficiency
- Very low power consumption
- Batch vs. continuous operation
- Batch
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Discharge method
- Facilitates first-rate emptying of contents
- Material
- Stainless steel
- Finish
- Very smooth finish on the base and mixing tool’s underside
- Control panel type
- HMI / Digital Interface
- Mixing tool configuration
- Individually configurable
- Material of construction
- Stainless steel