Mixes and Meters Ingredients for Consistent Products

The MX Continuous Mixer from Exact Mixing is a state-of-the-art solution for commercial bakeries and snack production. This mixer excels in delivering uniform ingredient blending and eliminating batch-to-batch inconsistencies through its continuous mixing technology. Ideal for products like cookies, snacks, pastes, and granola, it accommodates production rates between 500 and 6,000 kg/hour. Enhanced with Hydrobond Technology, it reduces mixing time and operational footprint, significantly cutting energy and labor costs. Automation features include precise ingredient metering supported by gravimetric, loss-in-weight technology and a user-friendly touchscreen interface. Safety and sanitation are prioritized with SafeShield Program standards, offering quick wash-down capabilities and FDA-compliant materials in the product zone. The MX Continuous Mixer seamlessly integrates into high-speed processing lines, equipped with custom control systems for optimal operation.

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Forms and Transfers Bakery and Pet Treat Products

The RM350 Rotary Moulder, part of the Thomas L. Green GenesisPro Series, is an engineered solution for precision molding of pet treats and cookie dough in the food and bakery industries. This machine features a die roll driven by a gearmotor via spur gear, enabling efficient shaping and extraction of diverse end products like dog biscuits, oatmeal cookies, and cheese crackers. Its design offers quick die roll swaps for seamless product changeovers, while portability on lockable casters ensures easy integration into existing production lines.

The RM350 operates with an endless belt system, incorporating a manual belt take-up and active belt tracker for consistent performance. Safety and sanitation are prioritized through the SafeShield Program, with enclosed components to protect operators, and a clamshell bearing for quick, hygienic die roll removal. The adjustable scraper blade keeps the belt free of debris, supported by a debris tray for ongoing cleanliness during production.

Automation is advanced with locally mounted controls and a saveable process parameter system, facilitating precise roll speed adjustments and manual pressure roll tension control. This moulder suits continuous operations with the durability to handle the rigors of bakery and snack production, packaged in a mobile unit that simplifies cleaning and maintenance regimens.

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Reduces Dough to Uniform Thickness

The Thomas L. Green Gauging Station from Reading Bakery Systems excels in precise dough sheet reduction, ensuring uniform thickness for crucial products like saltine crackers, thin crust pizzas, and butter cookies. Utilizing a 3:1 reduction ratio via hardened rolls, it maintains dough consistency through advanced control systems that automatically adjust roll gaps. Designed for high-speed, continuous operations, it seamlessly integrates into production lines, optimizing dough flow and density. With adjustable roll gaps and integration-ready discharge conveyors, this system is perfect for bakeries and snack manufacturers. Built to Reading Bakery Systems’ SafeShield standards, it ensures safety and sanitation, featuring interlocked guards and easy-clean conveyors.

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Bakes Uniformly with Optimal Heat Transfer

The Meincke Turbu 4.0 from Bühler Group is a versatile indirect-fired convection tunnel oven designed for the industrial baking sector. What sets this oven apart is its precise heat management system, leveraging a double damper mechanism that optimizes burner heat for energy efficiency and consistent baking results. It excels in baking a wide range of products, including digestive biscuits, chocolate chip cookies, sponge cakes, margherita pizzas, and meat pies.

Operating continuously at high speeds, the Meincke Turbu 4.0 uses a unique system where air is preheated in a heat exchanger away from the baking chamber, ensuring no combustion gases contact your products. This results in a uniform, top-quality bake ideal for food manufacturers focused on high throughput and reliability. Modular in design, this oven allows for seamless integration into existing lines and can be customized with different configurations to meet your specific production requirements.

Engineered for durability and ease of maintenance, the oven also features an advanced ventilation system that effectively manages exhaust and air distribution. This comprehensive engineering not only supports energy-efficient operations but also reduces downtime, allowing for maximum productivity in the production of your baked goods.

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Produces Consistent Molded Wafers and Cones

The Franz Haas MTA from Bühler Group is a state-of-the-art molded wafer baking oven, uniquely designed for continuous, high-speed production of sugar cones, wafer bowls, and confectionery wafer sticks. Its robust design features high-quality gray iron baking molds engineered in Austria, ensuring even baking with automatic temperature control. The oven’s innovative chain tensioning system compensates for thermal expansion, reducing downtime and prolonging lifespan. Capable of producing up to 21,100 cones or cups per hour, the MTA employs a WhirlWind gas mixing system to optimize combustion and lower energy consumption, ensuring efficient operations. The oven is perfect for bakery and confectionery manufacturers looking for a seamless integration into their existing production lines, with easy mold replacements allowing for flexible product variety. The system’s special nozzle burners and high-grade door insulation enhance energy efficiency, making it an economical solution for diverse applications across the food, confectionery, bakery, and ice cream manufacturing sectors.

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Bakes and Cools a Variety of Waffles

The Franz Haas SOW Automatic Waffle Baking Oven by Bühler Group is engineered to enhance production efficiency and flexibility for confectionery and bakery enterprises. This oven excels in producing a diverse range of products, including soft vanilla waffles, Belgian caramel waffles, and sandwich wafers, by integrating a compact design that accommodates up to 121 baking plates. The oven’s unique transverse plate arrangement and cast iron alloy construction ensure optimal thermal performance and space efficiency. Featuring a separate batter depositing cart, it allows for quick plate changes and seamless transitions between different waffle types. The automatic chain tensioning system adapts to thermal expansion, increasing reliability and service life. With its PLC controls, the oven seamlessly integrates into automated production lines, providing consistent high-capacity output. Designed with hygiene in mind, it incorporates vented side doors and easy-to-clean components, minimizing energy waste and simplifying maintenance. Suitable for large-scale food processing facilities, this equipment highlights Bühler’s commitment to precision engineering and robust construction.

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Optimizes Baking Performance and Reduces Energy Usage

The Sustainable Oven Service (SOS) from AMF Bakery Systems integrates seamlessly into industrial baking operations, offering a transformative solution for monitoring and optimizing tunnel and continuous ovens. Leveraging over a century of baking expertise, this service employs advanced data analytics and artificial intelligence to deliver energy efficiency and consistent product quality. Primarily aimed at bread, buns, rolls, pizza, flatbreads, cakes, pies, and pastries production, the SOS reduces natural gas consumption by up to 20% while maintaining excellent baking conditions. It provides continuous automation and operates at high speeds, integrating smoothly with existing conveyor and baking oven systems. The service is equipped with real-time monitoring capabilities for precise temperature control and vapor exhaust management, ensuring optimal baking settings are maintained. Ideal for food producers and bakery operators in the food production and industrial baking sectors, this service utilizes smart connectivity for enhanced oven performance, offering comprehensive insights and recommendations for process improvements. AMF’s expert assistance includes tailored advice and configurations, ensuring minimal downtime and maximized efficiency throughout the baking process.

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Customizes and Moulds High Capacity Chocolate Products

The Universal Moulding Line from Aasted is a state-of-the-art solution designed for chocolate manufacturers looking to optimize high-capacity production with bespoke customization. This line excels in processing a diverse array of chocolate products, including pralines, surprise eggs, and bars with inclusions. It operates through advanced multi-stage moulding processes, allowing the production of solid, one-shot, and filled chocolate articles with precision. With a throughput of 1,000 to 10,000 kg/hour and continuous 24-hour operation, it caters to high-demand environments seamlessly. Integration into your current setup is effortless, thanks to its PLC-controlled system and compatibility with various upstream and downstream equipment. The line employs the patented FrozenCone Shell System for customizable shell thickness, enhancing product diversity without sacrificing production speed or quality. Aasted’s engineering support ensures that each line is tailor-made, fitting each client’s specific production needs while offering options for additional modules like ChocoAssort™ for automated handling and sorting.

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Deposits and Extrudes Varied Masses Efficiently

The Alice™ C-Frame from Aasted is a versatile depositor and extruder engineered for small-scale bakery and confectionery production. Utilizing patented FlexBooster™ and CamRotor™ technology, it precisely handles and deposits masses with variable inclusions, ensuring creative freedom and consistent quality. Ideal for producing pastries, filled chocolates, energy bars, and decorative confections, it supports standalone and continuous operations, seamlessly integrating into existing production lines. With QuickShift™ tools, you can effortlessly switch between one-shot, multi-color mass, and wire-cutting configurations, enhancing production flexibility. Built for efficiency, the Alice™ C-Frame operates as a plug-and-play unit with options for add-on equipment like pumps and melting tanks, simplifying maintenance and upkeep.

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Precisely Deposits and Decorates Confectionery Products

The Sophus Flexible Depositor from Aasted is engineered to enhance your chocolate, bakery, and confectionery line with precision and versatility. This depositor stands out for its high-precision servo-controlled depositing, accommodating a range of viscosities from solid chocolates to liquid fillings. Ideal for both small-batch and continuous production, the Sophus seamlessly integrates into your existing setup, handling tasks like molding, decorating, and enrobing with exceptional accuracy. Its flexible design allows for spot or continuous deposit applications, and its user-friendly interface ensures ease of operation. Capable of processing up to 2.5 tons per hour, the machine is made from hygienic stainless steel for durability and ease of cleaning. Customizable options, including piston configurations for high-viscosity masses, and a straightforward maintenance routine make this depositor a reliable asset for any food production line. With Aasted’s century-long expertise, the Sophus Flexible offers quality and innovation, ensuring your production meets industry standards efficiently.

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