Performs Aseptic Filling for Diverse Liquid Products

The FS218 Asepto-Fill® Bag-in-Box Filler from OMVE sets the standard for lab-scale aseptic filling with its robust, contamination-free sealed system. Using a steam sterilization process, the equipment ensures a sterile filling environment by flushing the filling chamber and membranes, thereby preventing any contamination risks. Tailored for the food, beverage, and nutraceutical industries, this system handles a wide range of liquid products, such as milk, yogurt, olive oil, and fruit juices, with bag capacities ranging from 2L to 20L.

Designed for seamless integration, it can connect with various inline or continuous systems, featuring a compact footprint of less than 1m² with intuitive touchscreen controls. The unit is compatible with OMVE’s HTST and UHT systems, enabling efficient thermal processing prior to aseptic filling. By using pre-sterilized bags, the FS218 eliminates the need for chemical sterilization, and its manual operations make it a perfect choice for pilot plants and R&D facilities seeking reliable small-scale production solutions.

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Fills and Packages Juices in Bottles and Bags

The KRF 4/6 and KRF 8 bottle fillers, along with the KBF 2000 from Kreuzmayr Maschinenbau GmbH, offer versatile filling solutions for the food and beverage industry. These machines facilitate seamless filling of both bottles and bag-in-box packages, accommodating a range of liquid products like fruit juices, vegetable juices, and herbal elixirs. Designed for flexibility, they support filling capacities from 0.2 to 20 liters, catering to diverse packaging needs. Engineered for efficiency, the systems enable both hot and cold filling while integrating seamlessly with your existing pasteurization processes for automated control. The precision electronic weighing and adjustable shelving ensure accurate dosing and easy changeovers, enhancing production line efficiency. Constructed with durability in mind, these fillers are compatible with various operational setups, including manual and semi-automatic modes, ensuring adaptability in juice processing lines.

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Fills and Seals Bag-in-Box Liquids

The N.A.F. Ultra Hygienic Filler from FBR ELPO is engineered for efficient bag-in-box filling, specifically catering to the needs of wine producers, mineral water bottling companies, and oil manufacturers. This machine excels in hygienic environments, making it ideal for non-aseptic filling applications of liquids such as wines, bottled mineral water, and various oils. With a double-headed version, it achieves speeds of up to 1,200 bags per hour, optimizing production efficiency. Easily integrated into existing production lines, it offers flexibility with compatibility for all spout and bag types available on the market. Its robust design includes compatibility with a complete line setup for carton formation, transfer, filling, and sealing, all while maintaining high hygiene standards. The system is engineered for continuous, high-speed operations, ensuring minimal downtime and consistent throughput. Additionally, it supports seamless integration with upstream and downstream processes, enhancing overall line productivity. Designed for durability and easy maintenance, the N.A.F. filler ensures long-term operational reliability.

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Fills and Sterilizes Liquid Products

The ECOFILL HT1 Aseptic from Cartobol is a semi-automatic filler designed specifically for aseptic packaging. This machine excels in filling single and large 220L bags with liquid and semi-liquid products, such as sauces, juices, and plant-based drinks, maintaining sterility through a combination of chemical agents and steam. Suitable for small to medium-scale operations, it manually inserts bags into a sterile chamber, where they undergo steam injection to sterilize the cap area, with optional peroxide for accelerated sterilization. Featuring a fixed 1″ filling head, the ECOFILL HT1 ensures safe and versatile operation. It interfaces seamlessly within a production line, providing reliable filling and sealing for products ranging from beverages to dairy. With its robust design and focus on maintaining product integrity, the system is a valuable asset for food and beverage producers requiring stringent aseptic conditions.

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Automates Filling and Packaging for Liquid Products

The ECOFILL HT2 SW FULL ACTION by Cartobol is an automated liquid filling machine engineered to enhance efficiency in packaging lines. Featuring dual filling heads and electronic counters, it automates uncapping, air vacuuming, nitrogen injection, and capping, ensuring precise filling for a range of liquid products, including food, cosmetics, and chemicals. The stainless steel structure provides durability and corrosion resistance, ideal for varied operational conditions across the food and beverage, packaging, and consumer goods industries. With its PLC-controlled operation, operators benefit from seamless integration into existing production setups, reducing manual intervention and downtime. Capable of handling high-speed operations, it increases throughput while maintaining accuracy, making it a reliable choice for packaging companies and manufacturers specializing in bag-in-box solutions.

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Fills and Seals Liquid Bag-in-Box Packages

The Astepo Clean Filler from Alfa Laval is a highly adaptable filling machine designed for dairy, food, and beverage industries, capable of processing liquid products into flexible bag-in-box formats for sizes up to 1,000 liters. This equipment excels with ±0.5% filling accuracy and offers an automatic or semi-automatic operation mode. Utilize its bag-in-box design to support a wide range of products, from milk variants to liquid eggs and sauces. By utilizing a vacuum system to remove residual air and an optional hydrogen peroxide cap flash, the Astepo Clean Filler supports efficient product throughput, extending shelf life by minimizing oxygen exposure. Equipment integration is seamless; its automatic detection system ensures precise cap placement, while its stainless-steel construction, available in AISI 304 or 316, ensures durability under rigorous processing conditions. The filler offers easy changeovers between product runs and supports a high-speed operation mode to maximize your production line’s capacity with rapid cycle turnovers. It also comes with EHEDG compliance for sensitive product processing, making it ideal for producers who demand both flexibility and hygiene.

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Fills and Seals Sterile Packaging Efficiently

The Thousand-Litre Aseptic Filler (TAF) from Alfa Laval is an engineered-to-order solution designed for food and beverage manufacturers requiring sterile packaging for liquid and viscous products. This versatile inline filling machine efficiently handles prepared foods, beverages, and low-acid products, ensuring each item is safely packaged in aseptic bag-in-box formats. Capable of processing from small 3-litre to large 1,000-litre containers, TAF seamlessly integrates into production lines with automation options for both semi-automatic and high-speed operations. The system’s modular design allows customization, including multiple filling heads and accessories. With a focus on product integrity, the TAF reduces contamination risks and minimizes product losses while maintaining cost-effective operations. Compliance with aseptic validation protocols ensures the highest levels of commercial sterility, making it a reliable choice for industries focused on food safety and quality. Maintenance is simplified through ergonomic design, and Alfa Laval’s global support infrastructure ensures continued productivity and uptime.

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Performs Aseptic Filling and Sealing

The FranRica ABF1200 from FranRica is an aseptic bag filler designed to maintain sterility while handling high-speed filling and sealing for a wide range of liquid and semi-liquid products. It employs an automatic heat seal fitment system, significantly reducing spoilage risks by eliminating post-filling contamination. With a capacity to fill up to 20 bins per hour, it is ideal for food, beverage, and tomato processing industries, accommodating applications from juices and oils to soups and concentrates. The system operates with hydraulic actuation, ensuring fast and efficient processes, and a steam barrier on product handling areas replaces reliance on positive product pressure. The ABF1200 supports integration within existing production lines with automation capabilities, contributing to operational efficiency. Its design facilitates chemical-free operation, increasing cost-effectiveness, and upholds sterility for extended periods, meeting stringent safety and product quality standards.

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Fills and Sterilizes Liquid and Slurry Products

The DIONE EA-2C-SB from Tropical Food Machinery is an aseptic bag-in-box filler designed for food and beverage manufacturers seeking precision and efficiency. This equipment is distinguished by its dual filling heads with steam sterilization, which operate alternately to maintain optimal product recirculation. It is suitable for a wide range of applications, including fruit juices, purées, dairy products, sauces, jams, and creams.

The system offers a throughput of up to 10,000 liters per hour, accommodating bag sizes from 3 to 20 liters. Equipped with a PLC-managed process, the EA-2C-SB ensures automated control over filling, sterilization, and C.I.P. washing, with an easy-to-use HMI touch-screen interface for monitoring and error management. Verified to adhere to FDA safety standards, this filler supports energy efficiency, consuming only 60 Kg/h of steam and 400 nl/h of compressed air.

Made from high-quality materials for durability and reliability, the filler integrates seamlessly into existing production lines while ensuring products meet stringent quality and safety standards. With options for customized bag sizes and technical support, the EA-2C-SB empowers manufacturers with flexibility and precision in aseptic filling.

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