Mixes and Processes Dough for Consistency

The Vertical Spindle Mixer from Reading Bakery Systems is your go-to solution for achieving precise and consistent dough mixing in bakery and snack production. This mixer excels with its independent gearboxes for each spindle, ensuring optimal output for diverse dough types like fermented, unfermented, and rotary moulded dough. Key features include a motorized spindle raising system and dough trough lock mechanism, facilitating quick integration into automated production lines. Ideal for producing end-products such as sourdough bread and pretzel bites, it efficiently processes various dough forms with precision. The design supports easy maintenance and sanitation, adhering to SafeShield Program standards, while the advanced control systems enable seamless operation through touchscreen interfaces. This ensures energy-efficient processing with reduced waste, making it an indispensable asset for industrial bakeries and snack manufacturers.

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Mixes and Tilts Dough for Bakery Production

The SNAX Sigma Arm Mixer from AMF Bakery Systems is an advanced solution for efficiently mixing a wide array of dough types. Its innovative tilting system and proprietary Durabowl design allow it to accommodate up to 3,400 lbs of dough, ensuring precise temperature control with its cooling and warming bowl jacket. This mixer is ideal for commercial bakeries and snack manufacturers, handling operations from stiff doughs like pretzels and pizza to delicate mixtures like pie fillings. It integrates seamlessly into existing production lines, enabling labor-free dough handling with dough troughs or Chunkers and Kibblers. The mixer supports high-speed batch processing and is outfitted with easily removable sanitary seals for improved maintenance. It’s constructed with durable materials to resist wear and prevent leakage, and can be tailored to specific production requirements to facilitate your unique processing needs.

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Precisely Mixes and Meters Ingredients for Dough Production

The LDX Continuous Mixer from Reading Bakery Systems offers a transformative approach to dough production by eliminating batch-to-batch variations through its continuous mixing capability. This equipment utilizes a two-stage mixing process where ingredients are first combined in a “creme up” stage, ensuring fats are thoroughly integrated before flour is added in the final mixing stage. Its applications span cookies, pastries, snacks, and more, making it versatile for various food and bakery industries.

With a dough production capacity of up to 9,000 kg/hour, the LDX Mixer ensures high-speed, automated operations tailored to large-scale commercial demands. The mixer features gravimetric, loss-in-weight ingredient metering for precise dry ingredient integration and flow-meter controlled liquid delivery. Its design optimizes food safety as dough is mixed in a closed environment, reducing exposure risks.

Constructed with FDA-approved materials in the product zone, the LDX Continuous Mixer emphasizes safety with fully automated operations, interlocked access points, and clamshell design for easy cleaning. The included control systems feature touchscreen interfaces and automated, recipe-based controls for efficient mixing management. Ideal for commercial bakeries and food manufacturers, this mixer provides reliable performance and support for custom engineering requirements.

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Controls Baking Heat and Airflow Independently

The Electric Baking Zones from Reading Bakery Systems offer a comprehensive solution for industrial baking where conversion from traditional gas systems is necessary. Employing a penthouse design with independent top and bottom temperature control, this equipment ensures precise air distribution and consistent baking results. Suited for applications ranging from snacks like pretzels and cheese puffs to biscuits and granola bars, it supports high-volume production with modular sections for seamless integration into existing lines. The zones can be adjusted for various product types and are designed for energy efficiency, reducing operational carbon footprints. Automated and equipped with a feedback-based control system, the Electric Baking Zones consistently monitor conditions to ensure optimum performance. Built under the SafeShield Program, they prioritize safety and sanitation, featuring robust cleaning access and optional fire suppression systems. This equipment is ideal for bakery manufacturers and snack producers seeking to enhance their production processes with environmentally-friendly technology.

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Mixes and Kneads Wheat-Based and Snack Products

The EX Continuous Mixer from Exact Mixing is designed to optimize dough mixing and kneading for wheat-based and snack products. Utilizing interchangeable mixing elements within its clam-shell design, this mixer ensures gentle dough development without excessive heat, maintaining consistent quality across production lines. It’s ideal for applications ranging from bread doughs and cake batters to low viscosity mixtures like extruded snack pellets and pet food kibble.

With a processing capacity ranging from 100 to 10,000 kg/hour, the EX Continuous Mixer integrates seamlessly into automated production systems. Gravimetric, loss-in-weight metering paired with a closed-loop control system ensures precise ingredient mixing, enhancing product consistency and reducing waste. The EX Mixer operates with reduced energy consumption, making it efficient for large-scale food and bakery operations.

Constructed with FDA-approved materials, the mixer prioritizes food safety and easy sanitation, featuring washdown-in-place components and quick-disconnect sanitary connections. With fully automated control systems, the mixer supports real-time process monitoring and recipe-based operations, facilitating smooth integration into existing production environments while ensuring operator safety with emergency stop functions. Exact Mixing offers customization and engineering support to tailor the system to specific production needs.

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Counts and Packs Tablets and Capsules

The CM Slat-Type Counting Machine from Tecnicam is engineered for precision in counting and packaging operations, particularly suited for pharmaceutical and nutraceutical products. Designed for high-speed, automated processes, it accurately counts and packs solid tablets and capsules, ensuring efficiency in handling calcium tablets, Omega-3 capsules, and more common supplements. Utilizing a robust slat system, it integrates seamlessly with your production line, synchronizing with blister and bottle filling machines for continuous operation.

Capable of processing large volumes at high throughput, this equipment meets rigorous GMP and FDA standards, guaranteeing compliance and product safety. The PLC-controlled system facilitates easy integration and remote monitoring, while its construction in stainless steel provides excellent corrosion resistance. Further, the option for customizable configurations ensures that the CM machine can be tailored to specific production needs, with engineering support available throughout implementation. Its design includes provisions for quick maintenance and cleaning, supporting a streamlined production environment.

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Extrudes and Deposits Protein Bars Efficiently

The Aasted Alice™ S Protein Bar Extruder is tailored for high-efficiency production in the confectionery and bakery industries. Its high torque engineering and minimal moving parts ensure durability and smooth operation, while the all-stainless steel construction meets stringent hygiene standards. The extruder features a vertical head movement for precise control during the extrusion process and offers customization with various forming and cutting tools. Accommodating up to 800mm belt width, it integrates seamlessly into automated production lines, facilitating continuous, high-speed operations. Ideal for producing protein energy bars and chocolate bars with big inclusions, the Alice™ S supports quick tool changes and easy cleaning, minimizing downtime.

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Simulates and Optimizes Cooling Profiles

The Cooling Simulator from Aasted is a versatile mobile unit designed for precision in chocolate and confectionery production. This equipment stands out with its ability to simulate and refine cooling processes, providing crucial insights during R&D phases. With user-friendly HMI controls, it allows seamless adjustment and optimization of cooling profiles to enhance product quality before full-scale manufacturing. Particularly suited for chocolate bars, balls, lentils, and more, the unit ensures testing accuracy for both solid and liquid forms. Its easy-to-move design supports pilot and bench-top operations, fitting seamlessly into any R&D environment. Operational flexibility is further enhanced with manual control capabilities, allowing innovative experimentation and extensive testing without permanent setup requirements.

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Deposits and Extrudes Varied Masses Efficiently

The Alice™ C-Frame from Aasted is a versatile depositor and extruder engineered for small-scale bakery and confectionery production. Utilizing patented FlexBooster™ and CamRotor™ technology, it precisely handles and deposits masses with variable inclusions, ensuring creative freedom and consistent quality. Ideal for producing pastries, filled chocolates, energy bars, and decorative confections, it supports standalone and continuous operations, seamlessly integrating into existing production lines. With QuickShift™ tools, you can effortlessly switch between one-shot, multi-color mass, and wire-cutting configurations, enhancing production flexibility. Built for efficiency, the Alice™ C-Frame operates as a plug-and-play unit with options for add-on equipment like pumps and melting tanks, simplifying maintenance and upkeep.

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Tempers and Stabilizes Chocolate and Confectionery Masses

The AMC SuperNova from Aasted offers a comprehensive tempering solution for chocolate manufacturers, confectionery producers, and bakery companies seeking precision and adaptability. Designed to handle a range of chocolate and confectionery products such as nougat pieces, lentils, and aerated masses, this system excels in both small and large-scale operations. It employs a sophisticated PLC interface for easy operation and real-time visualization, ensuring accurate control over the tempering process. The AMC SuperNova integrates seamlessly into existing production lines, complementing upstream and downstream processes like extruding, depositing, and cooling. Its energy-efficient design optimizes motor control to reduce energy consumption, while also providing durable construction options that ensure chemical compatibility and long-term reliability. Additionally, the system supports flexible operation modes, making it ideal for both continuous production and laboratory testing environments. With the AMC SuperNova, you gain access to Aasted’s extensive expertise and engineering support, facilitating tailored solutions to meet your unique production requirements.

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