Gently Conveys and Protects Fragile Powders

The RELCO® Dense Phase Vacuum Conveying System from Kovalus Separation Solutions is expertly engineered to handle the delicate task of conveying fragile powders such as whey protein, milk powder, and infant formula without damaging their structure. This system employs a controlled vacuum operation that precisely manages powder velocity and pressure, preventing powder stalling and optimizing movement through short to medium distances.

Specifically designed for dairy, food, beverage, and life sciences industries, the system operates with instantaneous rates up to 60,000 kg/hr, ensuring high throughput and efficiency. With a compact convey line size compared to lean phase systems, the dense phase technology minimizes product breakage, making it ideal for heat-sensitive and abrasive powders.

Fully automated, the system integrates seamlessly into existing production lines, with a PLC-controlled interface for effortless operation and the potential for remote monitoring. Its stainless steel construction ensures material compatibility and longevity, while easy-access components support quick cleaning and maintenance. Additionally, options for customization are available to meet specific production needs, backed by engineering support from Kovalus experts.

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Conveys Fragile Powders Efficiently Over Long Distances

The RELCO® Dense Phase Pressure Conveying System by Kovalus Separation Solutions is engineered to transport fragile powders like lactose and whey protein over extensive distances without compromising quality. Utilizing precise control of powder velocity and pressure, it ensures gentle movement, preventing segregation and buildup in the convey lines. Perfect for the dairy, food, and nutraceutical industries, this system achieves instantaneous rates up to 60,000 kg/hr, making it ideal for high-capacity operations. The system integrates seamlessly into existing lines, offering PLC control with custom engineering to match specific conveying parameters. Constructed with corrosion-resistant materials, it supports diverse operations, from continuous to automated, while minimizing energy usage by optimizing air pressure. This solution is not only robust but also facilitates clean-in-place (CIP) procedures, ensuring maintenance is efficient and contamination-free.

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Prepares, Fills, and Seals 25kg Powder Bags

The 25kg Automatic Packaging System, distributed by RELCO as part of Technopak’s line, offers a fully integrated solution for high-volume, hygienic powder packaging tailored for industries including dairy, food, and life sciences. This system’s modular design ensures adaptability and cost-effective upgrades for diverse production needs. Capable of bagging rates up to 15 tons per hour, it efficiently handles 25kg bags, supporting various materials such as multi-walled paper and plastic. Its precise pre-weigh bulk fill chamber guarantees weight accuracy, while the de-aeration probes reduce air content post-fill, optimizing bag stability. The system’s heat sealing complements this by offering a hygienic, strippable bag-in-bag option for an uncompromised seal. In terms of automation, it integrates seamlessly with existing lines, offering pre- and post-bag fill gassing to suit high-fat product stabilization. Built to meet 3A standards and USDA guidelines, it promises reliable operation with low maintenance demands, marking it an indispensable tool for efficient, large-scale powder packaging.

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Forms, Seals, and Cartons Blister Packs Efficiently

The C80HS from IMA Safe is a high-speed blister packaging and cartoning machine engineered for pharmaceutical and packaging companies aiming to streamline tablet, supplement, and vitamin production. This dual-lane system forms, seals, and cuts blister packs, then seamlessly integrates cartoning operations, achieving impressive throughput up to 750 blisters and 500 cartons per minute. Its modular design supports compatibility with various cartoners and downstream systems. Equipped with an automatic blister recovery magazine and innovative cutting unit, it ensures minimal waste and uninterrupted processing. The machine optimizes energy consumption and is constructed with materials suitable for recyclable and compostable packaging. Designed for compliance with pharmaceutical standards, the C80HS offers intuitive operation, rapid changeovers, and easy maintenance, making it a versatile choice for high-demand production environments.

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Automatically Packs and Loads Products

The Top Loading RC from ILPRA Benelux is an automated vertical casepacker designed to seamlessly integrate into packaging lines for diverse industry sectors, including food, cosmetics, and medical. It features an efficient case packing mechanism that reduces changeover time with quick pneumatic disconnection and tool-less gripper head adjustments. Ideal for packing everything from beef steaks to cosmetic products, this machine supports a variety of end-products by accommodating maximum box dimensions of 300 x 400 mm. Operating with a power input of 3 kW and 6-bar pressure, it ensures energy-efficient and continuous operation, while the optional customized heads enhance adaptability to specific product requirements. Engineered for robust performance, the Top Loading RC is constructed to withstand rigorous industrial use and offers integration options with upstream and downstream systems, positioning it as a critical component in automated end-of-line packaging solutions.

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Fills, Seals, and Transports Bags Efficiently

The INTEGRA® series from Haver & Boecker offers fully integrated packaging systems designed to streamline and enhance your production line. These systems efficiently fill, seal, and transport various bagged products, including cement, building materials, chemicals, and foodstuffs, within a dust-enclosed environment. Utilizing a flexible approach, they accommodate both valve and tubular film bags in configurations boasting up to four filling spouts. The robust design supports continuous, high-speed operations with capacities ranging from 300 to 1,200 bags per hour. Integration with existing production lines is seamless, thanks to the Plug & Play design. Featuring advanced control technology, remote diagnostics, and monitoring via the QUAT²RO® system, these systems ensure precision and efficiency in bagging operations. Constructed with durable materials, they offer options such as SEAL technology for bag closure and adaptability for different product consistencies. With a focus on resource conservation, these systems reduce product loss and improve product storage capabilities across diverse industrial applications.

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Packs and Seals Industrial Bulk Materials

The ROTO-PACKER® from Haver & Boecker is a highly efficient rotating packaging system designed for the precise packing, filling, and sealing of industrial bulk materials. It addresses the challenges in packaging cement, building materials, and chemical products, allowing seamless integration with existing production lines. This system excels with customizable configurations to tackle diverse product properties and packaging requirements, featuring modules such as turbine and air filling technologies. With capacities ranging from 400 to 6,000 bags per hour, it offers unparalleled flexibility. The ROTO-PACKER® includes options for valve bags and FFS tubular film, ensuring a safe, clean, and weatherproof packaging solution. Enhanced with digital monitoring and remote diagnostic capabilities, it facilitates modern, automated operations. It also provides efficient energy management, thanks to its intelligent ventilation and state-of-the-art electronics. The robust construction, available with corrosion-resistant materials, underlines its durability and suitability for harsh industrial environments. Optional upgrades, like ultrasonic sealing and ROTO-LOCK® technology, enhance spillage prevention and maintenance efficiency, making it a versatile package tailored to your specific production needs.

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Packages and Seals Cement and Chemical Powders

The ROTO-PACKER® series from Haver & Boecker stands out as an efficient solution for packaging and sealing cement and chemical powders. Engineered for high-speed and continuous operations, this equipment supports up to 6,000 bags per hour with diverse applications ranging from cement and mortar mix to gypsum and chemical powders. Available in both RV and RS series, the ROTO-PACKER® can handle valve and tubular film bags, integrating seamlessly into existing production lines. It employs precise weighing electronics with PLC controls for automated processing, remote monitoring, and diagnostics capabilities. The ultrasonic sealing option enhances packaging integrity, while its modular design allows customization in filling technologies—turbine-driven for fine powders and air-driven for varied granulometry. Constructed with high-quality materials like paper, woven PP, or film, it ensures durability and can be adapted with an anti-spillage ROTO-LOCK® system. Perfect for manufacturers in cement, building materials, and chemical industries, the ROTO-PACKER®’s robust construction and flexibility in configuration meet diverse industrial needs while supporting energy efficiency through optimized motor usage. Optional digital equipment further enhances operational efficiency, providing actionable insights into machine performance.

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Packages and Seals Large-Format Food Products

The Bulk-Packer XL from Brevetti Gasparin is a servo-assisted packaging machine engineered to streamline the packaging of large-format baked goods and food products. Utilizing an electronic control system, it efficiently handles compaction, crimping, and sealing processes, ensuring secure and robust packaging. Designed with a Siemens touch screen panel and programmable memory, it offers ease of operation and high precision. Featuring pneumatic crimping and motorized reel decoiling, the machine supports a production rate of 15-18 packages per minute. Its robust design includes a double reel-holder and an air ejector system for optimized packaging integrity. Constructed with a sturdy painted steel structure and equipped with a Plexiglas protection screen, it meets industrial safety standards. The Bulk-Packer XL is a versatile solution for food packaging companies looking to improve throughput and packaging reliability in their production lines. Optional features include automatic lateral sealing arm adjustment and configurations for printer integration, providing flexibility to meet customized production needs.

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Weighs and Fills Bulk Powders and Granules

The S720 Weigh Filler from Collischan GmbH is engineered to meet the demands of industries dealing with bulk powders and granules. Utilizing a dual vibrating chute system, the S720 achieves high precision in large-scale dosing, ideal for products like powdered milk, instant coffee, and pharmaceutical tablets. Capable of processing weights from 2 to 20 kg with a remarkable resolution of 10 mg, it ensures accuracy and minimal waste. Its modular design allows for customization to fit specific production requirements, offering integration into complete packaging lines with external synchronization options. Made from stainless steel, the S720 is easy to clean, supporting hygiene and efficiency with tool-free disassembly for rapid sterilization. This machine complies with explosive-proof standards, suitable for hazardous environments within chemical and automotive industries. With adaptive digital control, it optimizes vibration feeder speeds and provides real-time data feedback, including standard deviation and mean values.

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