Removes Oxygen and Recovers Aromas

The Vacuum Deaeration with Aroma Recovery from Reda Spa is uniquely engineered to enhance the quality of liquid food products by efficiently removing oxygen and preserving crucial aromas. Operating under a vacuum condition, it prevents oxidative degradation, crucial for maintaining color and nutritional integrity. Specially designed condensers capture and reintroduce aromatic fractions, ensuring flavor retention in end-products like aseptic fruit juices and cream variations.

This system is ideal for dairy, plant-based drinks, and juice producers, processing up to several thousand liters per hour with a continuous, fully automated operation. Integration into existing lines is seamless, with options for direct, indirect, or combined heating systems to suit specific production requirements. The equipment’s energy efficiency is optimized by advanced motor control, significantly reducing consumption levels. Constructed from durable materials, it offers robust corrosion resistance, making it suitable for various liquid applications.

Reda Spa provides customization options to meet specific processing needs, along with engineering support to ensure optimal equipment performance in diverse industrial environments. Beyond performance, the equipment is designed for ease of cleaning and maintenance, ensuring minimal downtime and prolonged service life.

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Recovers Heat and Controls Gas Flow

The Synthesis Gas Waste Heat Boiler from BORSIG Process Heat Exchanger GmbH is engineered for high-efficiency heat recovery and gas flow control in ammonia plants. Featuring a patented hot-cold U-tube configuration, it minimizes the risk of hydrogen embrittlement and crevice corrosion, ensuring durability under high-pressure operations up to 350 bar. The boiler is versatile, suitable for both vertical and horizontal installations, and can include integrated components like steam drums and feed water pre-heaters upon customer request. It is ideal for applications in ammonia production, hydrogen generation, and industrial gas recovery, contributing to the manufacture of end-products such as methanol and fertilizers. Designed for continuous high-temperature operation, it prioritizes safety and efficiency, with austenitic materials lining the gas chambers for optimal thermal management. The unit integrates seamlessly into existing production lines, bolstering energy recovery and emission control, while offering customization options for specific operational needs.

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Preheats and Efficiently Transfers Heat

The HP and LP Preheaters and Special Vessels from BORSIG Process Heat Exchanger GmbH offer a high-precision solution for chemical and power plant applications. Utilizing superheated steam extraction and efficient heat transfer, these preheaters increase the feed water temperature, optimizing the steam cycle and reducing boiler energy demands. This system is ideal for processing feed water in high-pressure zones before entering boilers, significantly enhancing thermal efficiency across operations. Ideal for applications in oil refineries, petrochemical, and chemical industries, this equipment supports the production of key end-products like gasoline, ethylene, and vinyl chloride. Built to handle continuous, high-speed operations, these preheaters are offered with material options that ensure corrosion resistance for long-lasting performance. Integration into existing systems is seamless, with customizable solutions tailored to specific process conditions.

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Enhances Vapor Recovery and Emission Control

The BORSIG Carbon Retrofit Unit effectively upgrades existing vapor recovery systems by integrating advanced membrane technology with your current setup. Designed for petrochemical, chemical, and industrial plants, this unit bypasses adsorber vessels by directing a substantial hydrocarbon flow to a scrubber, where separation occurs. Increasing productivity and safety, it handles applications like sulfuric component removal and hydrocarbon solvent recovery. This skid-mounted system, suitable for continuous and automated operations, enhances efficiency, consumes less power, and requires minimal maintenance. Its ability to separate aromatic hydrocarbons and recover valuable chemicals ensures reduced emissions and safety compliance, meeting rigorous industry standards.

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Recovers Marine Vapours and Controls Emissions

The BORSIG Marine Vapour Recovery Unit (MVRU) is specifically engineered to efficiently capture and control emissions during marine operations. It is designed for multi-jetty usage, capable of handling vapours from various sea-going vessels. Utilizing a self-suction principle, it minimizes vapour piping diameter and eliminates the need for additional blower systems, enhancing both integration and operational efficiency. This unit caters to high-capacity vapour handling across industries such as chemical, petrochemical, and energy production, facilitating compliance with strict international emission standards. The MVRU’s mechanical design, customizable to fit space constraints of jetties or shore platforms, ensures adaptability across diverse operational environments.

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Enhances Gas Compression Efficiency

The BORSIG ZM ring valves are engineered to optimize gas compression across diverse applications, such as hydrogen, ethylene, and monomer gases. Featuring high-performance non-metallic valve rings in flat or convex forms, these valves promote uniform wear and a self-cleaning effect, essential for handling emissions and process gases in industries like oil and gas and petrochemicals. Their streamlined design enhances flow dynamics, offering superior performance in contaminated environments. The convex form increases effectiveness by improving aerodynamic characteristics under compression. These valves integrate seamlessly with reciprocating compressors for end-products like ammonia, urea, and polyethylene. They are suitable for high-performance and continuous operations, enhancing efficiency through easy retrofitting and machining on conventional lathes. Customization options and robust engineering support ensure these valves meet your specific plant requirements, providing durability and reliability in continuous use.

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Recovers Aromatic Vapors and Controls Emissions

The BORSIG Aromatic Recovery Unit offers an advanced solution for managing emissions in petrochemical environments. This unit employs a specialized BORSIG membrane process for high-efficiency vapor recovery, ensuring compliance with global emission standards. It integrates seamlessly into continuous production lines in refineries and terminals, specifically targeting benzene, toluene, and xylene vapors. The system operates automatically with a robust PLC control, enabling remote monitoring and adjustments to optimize throughput. Engineered for industrial robustness, it supports a wide range of hydrocarbon accessibilities while minimizing energy consumption. Maintenance is simplified through a contamination-free CIP system, ensuring longevity and maximal uptime. Additionally, the unit is available with customization options for varied production needs and comes in corrosion-resistant materials to suit harsh industrial conditions.

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Concentrates and Desulphurates Liquid Products

Blendtech’s evaporators, featuring aroma recovery systems, are engineered for the food and beverage industry to efficiently concentrate liquids like fruit juices, soft drinks, and syrups. These evaporators use forced circulation, falling film, or thin film processes, minimizing thermal damage by reducing holding times and maintaining precise control over process parameters. Available with mechanical or thermodynamic compressors, they ensure energy efficiency and product quality. They are ideal for automatic, continuous operations, with low water consumption for cooling and make-up water. The equipment integrates seamlessly into production lines, supporting processes such as evaporation, desulphuration, blending, and mixing, and is designed for easy cleaning and maintenance.

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Captures and Preserves Coffee Aroma Compounds

The GEA Aroma Recovery System is designed to optimize the retention of natural coffee aromas during processing. This system employs a two-fluid nozzle for atomizing coffee extract with steam, effectively separating aroma-rich gases from stripped extracts without high-temperature preheating, safeguarding delicate compounds. Ideal for instant coffee, ready-to-drink beverages, and coffee flavor additives, it integrates seamlessly with existing production lines. The system incorporates an intermediate condenser and distillation column for refining aroma compounds, contributing to energy efficiency and reduced drying costs. Engineered for automatic, continuous operation, it features a fully automated clean-in-place system that minimizes downtime. Available in compact designs, the system demands minimal resources, making it a cost-effective solution for coffee producers seeking precision and high yield.

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Analyzes and Optimizes Aroma in Coffee Processing

The GEA Aroma Management System integrates the latest gas chromatography-mass spectrometry (GC-MS) technology and GEA’s extensive expertise in coffee processing to offer precise aroma analysis and optimization. This system is special for its capacity to identify and quantify up to 50 key aroma compounds, mapping aroma flow across up to 13 process points for instant coffee production. It supports applications in aroma analysis and coffee extract processing for end-products like instant coffee and aroma concentrates. Designed for continuous, high-precision operations, it features advanced automation, enabling custom-tailored evaluations to optimize aroma preservation. By providing detailed mass balances of aroma flow, this system assists in refining processing parameters to enhance product aroma profiles. Integration with existing production lines is streamlined, and the system ensures efficient process optimization without excessive energy consumption. Available with engineering support for bespoke needs, this system is a vital tool for coffee manufacturers aiming to maintain and improve the aromatic quality of their products.

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