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Whether it is marmalade or pizza, sauce or hummus, chocolate or fruit puree, most food products undergo a cooking step during their production process. Cooking is nothing more than applying heat to food, but there are different methods to do it. For instance, baking, frying, and roasting involve cooking food without using water, unlike boiling or steaming. Industrial cookers such as vacuum and pressure cookers, industrial fryers, industrial ovens, and industrial roasters focus on specialized applications that meet the different needs of the food industry by helping producers achieve a homogeneous cooking process.

Cooking

Shrimp or prawn crackers are savory snacks common in Asian countries. Believed to have its origins in West Malaysia, this snack is part of daily common cuisines or as a midday snack. Prawn cracker manufacturing has a strong demand, with Indonesia exporting 1.648 million kg as of May 2019.

Shrimp crackers

<span style="font-weight: 400;">The production of creams, sauces, ragouts, ready-to-bake, and similar products require combinations of mixing, heating and cooling, necessitating several pieces of equipment. By combining temperature treatments and mixing processes in one machine, cost can be reduced and efficiency increased, all while maintaining excellent product quality.</span>


<h2>Combined mixing and thermal treatment system for a wide range of products</h2>
<span style="font-weight: 400;">Tonelli has used it’s well-known industry experience to bring together cutting-edge mixing and thermal treatment processes in one unit - the Tonelli CombiTherMix.</span>

<span style="font-weight: 400;">The CombiTherMix features a centrifugal homogenizer that offers 3 different types of rotating impeller, allowing you to achieve the optimal results for your product.</span>

<span style="font-weight: 400;">Integral scrapers and interchangeable mixing tools make this a fully flexible machine able to handle recipes from delicate sauces to hearty ragouts, or robust pâtés.</span>

<span style="font-weight: 400;">The CombiTherMix features a host of cooking options including saturated steam, food-grade steam injection, and hard vacuum treatments. For cooling and freezing it has the facility to use pumped iced water or liquid nitrogen. All are available in the same single unit, saving you money over having multiple production equipment.</span>

<span style="font-weight: 400;">Featuring an aseptic discharge valve for hygiene, the CombiTherMix is constructed of stainless steel for easy cleaning and hygienic practice. </span>

Temperature-treatment mixer for bakery &amp; gastronomy

In the snack food industry, most products are often fried or extruded with a cooker, before being dusted with oil and flavours. This makes it difficult filling the demands for more healthier, low-fat snacks. Having equipment that adds minimal oil in the process could be an answer to the market demand.


<h2>Expanding snacks in hot air</h2>
The TORBED Food Processor by Torftech is capable of expanding the ‘semi’ finished snack pellets of a wide variety in hot air, producing an oil free base product that can then be flavoured with minimal oil addition (of 7 to 10 percent). The machine, capable of drying, roasting, toasting, puffing and heating food, uses high velocity hot air to cook the food product. The machine suspends a rotating bed of free flowing food particles above a ring of static vanes through which high velocity air is achieved with the whole surface of each particle being uniformly heated. This rapid heat transfer system allows extruded snack pellets to be 'puffed' in the machine at a high temperature. A big difference in oil use, compared to the traditional method, where deep frying is more common.

The processor can easily be changed for different products with different characteristics. The processing rates of the series are 70, 250 and 500 kilograms per hour.

Puffed snack making machine

Pellet-style snacks represent a broad food sector category. They are consumed worldwide and vary according to the market. Popular types include prawn crackers, puffed cheese, pork rinds, and bugles, to name a few. Under the right frying conditions, these snacks expand and acquire the crispy texture that makes them such popular nibbles. However, transferring the pellet snack through the frying line is a delicate process that could compromise the final product.


<h2>Transfer fried pellet snacks gently through the production cycle</h2>
The PP snack pellet frying line from Kuipers combines an efficient transportation system designed for pellet-style snacks. Also, the deep fryer uses gentle heat transfer technology to ensure consistent cooking to preserve the desired flavor and texture as the pieces move to the next production stage.

In addition, a dirt removal system at the pre-frying stage maintains oil quality for longer. Furthermore, the automatic PP system is fully controlled via PLC and handles production of 50 kilograms per hour output to 1,000 kilograms per hour output.

In order to produce different varieties of pellet snacks, you need different temperatures and frying time. Fortunately, this piece of equipment is completely adjustable in terms of frying time and temperature which means it can be used to make a wide array of snack pellets.

Kuipers have created a way to remove dirt from the oil which means that the oil does not need to be changed. This results in higher quality oil which is essential when deep frying these types of food products.

Pellet snacks frying line

Find production technology for Shrimp crackers cooking, and connect directly with leading machine manufacturers worldwide

Shrimp crackers cooking

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Temperature-treatment mixer for bakery & gastronomy

Puffed snack making machine

Pellet snacks frying line

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