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Formulation technologies are an integral process in many industries such as pharma and food. Chemical mixtures require strict handling to combine the separate ingredients into the homogenized recipe that makes your final product. Formulation technology stores, mixes and subjects the elements to a range processing parameters according to your specifications to develop the base material. The resulting formulas are then weighed, formed, packaged, or sent for further formulation.

Formulation

The wave of liquid soaps and detergents in the 1950s revolutionized home and personal care. Cheap and convenient, these off-the-shelf products fit perfectly into the lifestyle of the time. A few decades later, though, plastic waste put the sustainability of hygiene products into question. Refill tablet production technology answers that by eliminating single-use plastic. Instead of picking up a new bottle every time, end-users complete the formulation process in a multi-use container and with a simple instruction: just add water.

Refill tablets

Creating batches of consistent high quality pharmaceutical grade tablets from your powdered ingredients requires equipment that complies with strict regulations and record keeping requirements while at the same time is flexible and easily adapted to a variety of products.  Easily maintained, equipment with quick tooling changeovers and faulty punch detection gives producers the worry-free tablet production capabilities that they need to be competitive.


<h2>A simple and robust tableting platform for efficiency and regulatory compliance.</h2>
The Protab 300 from ACGE is a simplified rotary tablet press with features designed specifically to meet the demands of today's small and medium batch pharmaceutical producers.  It is designed for easy maintenance, rapid changeover, high reliability and Overall Equipment Efficiency in general.  A dust extraction system , feeder assembly, turret, and exit chute assemblies have all be rethought and include features such as auto-lubrication, swing-in swing-out design, modular design of supporting assemblies to ease machine use and increase production efficiency.

ACGE's Protab 300 also includes features that assure a tablet product of the highest quality including digitally aided feeder height adjustment, precise tablet weight control, and safety features such as process interlocks and noise reduction.  Productivity is enhanced with higher machine up-times, low feeder leftover losses, improved paddle design for elimination of dead zones, and and intelligent 'batch over' detection system.

Single rotary tablet press

Pharmaceutical research and development projects may require small samples of high quality tablets for testing. Laboratory tablet presses must have full functional integrity while taking less space than equipment for commercial production.
<h2>Compact Laboratory Tablet Press</h2>
The KIKUSUI Vela G laboratory tablet press is a scaled-down version of the company’s large production machines, yet it achieves the same levels of functional excellence. It is suitable for compact laboratory conditions, and produces high quality tablet samples from very small amounts of powder granules.

This compact, flexible and easy-to-use equipment features standard compression turret interchangeability, allowing variable tooling on a smaller footprint. Powder and tablet contact points are in grade 316L stainless steel, with electro-polishing finish.

Laboratory Tablet Press

Products like granules, tablets and capsules require inspection at numerous steps in the production and packaging process. Since all pharmaceutical and chemical manufacturers have to follow standard quality specifications, automatic visual inspection, measurements, real time reports, statistical data and control are crucial at various stages of production and packaging.
<h2>Visual inspection and measurement of pellets, granules and mini tablets</h2>
Patvis APA by Sensum visualizes, measures and diagnoses quality of various particles, such as pellets, granules, and mini tablets in real-time when mounted on the process equipment. It consists of a high-resolution camera which performs non-destructive acquisition of live images. These images can be saved for later analysis and research purposes or are analysed in real-time, where the image analysis software programs ensure accurate measurements of particles. Furthermore, it is programmed to monitor and control the quality of particles in accordance with FDA and GAMP. It can detect variations in size, shape and extent of agglomeration during pellet coating, granulation and pelletisation processes. With its graphical user interface various statistical reports can be obtained during and after the process.

Particle analysation monitor

Find production technology for Refill tablets formulation, and connect directly with leading machine manufacturers worldwide

Refill tablets formulation

Which refill tablets formulation equipment do you need?

Single rotary tablet press

Laboratory Tablet Press

Particle analysation monitor

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