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Gummy Formulation Equipment

Gummies make everything more colorful. The squishy droplets make a tasty and practical carrier of special ingredients such as CBD oil. Chewing the gum increases the bioavailability of the substance as opposed to vaping. But before the cannabidiol can take effect, it must first be processed through a line of CBD gummy equipment.

CBD gummies

Gummy bears are iconic confectioneries known for their playful shapes and fruity flavors. They have gained immense popularity worldwide due to their versatility and appeal to a wide variety of tastes. In addition to being delicious, gummy bears are also easy to produce, particularly in small quantities. For medium to large-scale production of gummies, there is a multitude of gummy manufacturing equipment to help ensure that you end up with a good product.

Gummy Bears

Medical gummies are a great alternative to traditional tablets while having to take medicine since they are easy to consume and can taste and look more appetizing. The pharmacological properties of the active ingredients in medical gummies render them particularly susceptible to environmental factors, which means you have to pay a lot of attention to detail when producing them. Therefore you have to follow rigorous regulations to ensure consistency, potency, and safety in every batch.

Medical gummies

Chewy, sweet, and nutritious. Vitamin gummies were a couple’s attempt to get their child to take their essential micronutrients. The idea quickly caught on, and manufacturing vitamin gummies soon grew into a whole new industry.

Vitamin gummies

Formulation technologies are an integral process in many industries such as pharma and food. Chemical mixtures require strict handling to combine the separate ingredients into the homogenized recipe that makes your final product. Formulation technology stores, mixes and subjects the elements to a range processing parameters according to your specifications to develop the base material. The resulting formulas are then weighed, formed, packaged, or sent for further formulation.

Formulation

<h2>Making gummies on an industrial scale</h2>
Gummies are crafted from a thickening agent like gelatin or pectin, sweeteners, flavors, and colors. First you must mix the ingredients and then cook the gummy mass with an industrial cooker. Make sure that you spend time developing the right recipe to fit your gummy needs, otherwise your gummy mixture can turn out too sticky, cloudy or wet.

Next, you can mold the mixture into various shapes and sizes using high-speed molding machines. After molding, your gummies can undergo additional processing steps such as coating or polishing to enhance appearance and texture. And finally you can pack your sweet treats.

In addition to being little sweet treats, gummies can also enhance wellness or serve as medicine. Therefore you can add functional and active ingredients to your gummy mixture, such as vitamins, Omega-3, CBD, active pharmaceutical ingredients (APIs), or even herbal extracts. Functional gummies can also promote hair growth or help you sleep better.

Producing them on an industrial scale requires precise gummy formulation, since the active ingredients can change the properties of the mixture. Adding an ingredient means balancing out the rest, and many functional ingredients, for example vitamins, require the addition of antioxidants, coloring agents, or buffer salts.

Start making functional gummies

Achieving uniform taste, texture, and appearance across large gummy and jelly batches requires precise ingredient measurement and processing control. Conduct thorough testing and stability studies on ingredients to ensure they maintain their quality throughout production and shelf life. You can also consider encapsulation techniques or alternative ingredient forms to improve stability of your gummies.

To make your production process more seamless use automated mixing systems and precise ingredient measuring equipment to ensure uniformity. You should also implement strict quality control checks throughout the production process.

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Formulation is key

What gummy are you making? 

Gummies, a staple in the confectionery industry, can come in various forms, such as gummy bears, vitamin gummies, heart-shaped jellies, and many more mouth-watering alternatives. They are manufactured using specialized equipment for mixing, molding, coating, and packaging. From precise mixers to efficient packaging lines, industrial gummy production relies on a range of equipment to ensure consistent quality and meet consumer demand worldwide.

Gummies

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Removing vitamin or CBD gummies from the moulds by hand can damage or contaminate them. As with other nutraceutical products, handling of products requires hygienic methods. To lessen the chances of cross-contamination, the products must be removed easily from the mould without physical contact from operators.


<h2>Extracts gummies from moulds without physical contact.</h2>
The OTC 400S NS Demoulder, from Tanis, is an automated system for removing nutraceutical gummies from moulds. The system requires loading the moulds manually, facing down, and sanitary compressed air is applied to remove the products quickly and easily without physical contact. The products fall on a conveyor, and the empty moulds can be collected manually and stacked for re-use in the depositor. The system’s ergonomic design reduces operator fatigue and strain, allowing comfortable and continuous smooth operation.

Small-scale demoulder for starchless functional gummy production

The drying process demands specific environmental conditions to ensure the integrity of nutraceutical products like gummy vitamins and supplements in their jelly-like forms. This includes maintaining the appropriate temperature and humidity levels. Exposing these products to an open environment, where variables like temperature, humidity, and airflow cannot be controlled, could result in quality deterioration, contamination risks, and uneven drying.


<h2>Dry your functional gummies uniformly with a modular conditioning system</h2>
The OTC 400S NS Conditioning room, from Tanis, is a modular conditioning system for drying functional gummies and jellies. The design features an integrated air handling unit (AHUs) with a desiccant dryer to maintain a steady and uniform flow of air among the trays within the enclosed area, ensuring consistent drying of products. The closed system allows full control of the environment according to the parameters set for each batch of products and eliminates unwanted external conditions. Depending on production line requirements, the room can accommodate up to 840 moulding trays. Due to its precise control of the space conditions, retention times for products are reduced while allowing consistent reproduction of gummies and jellies.

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Entry-level conditioning system for drying nutraceutical gummies

Food

To make candy, all you need to do is create a syrup by dissolving sugar and boiling it to your desired consistency. For medium to large scale candy production, candy making equipment fully automates the whole process and takes care of other production regulations and standards (such as hygiene and proper homogenization). Planning on getting one? There’s a wide range of choices to pick from.

Candy

Have you ever wondered what gives those delightful vegan gummies their perfect chewy texture? Look no further than pectin! We had a chat with the gummy

Chew on this: craft gummies with pectin - Making.com

Chew on this: craft gummies with pectin

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Grete-Liina Roosve

Manufacturing nutraceutical products such as vitamin, CBD ,or other supplements in gummies necessitates a hygienic production approach to prevent potential cross-contamination. Using starch depositing heightens the probability of starch particles compromising the product surroundings.


<h2>Deposits and moulds nutraceutical gummies hygienically on heated contact surfaces</h2>
The OTC 400S NS Moulding, from Tanis, is a starchless depositing and moulding system specifically designed for handling nutraceutical and CBD gummies. The system features heated contact surfaces where the product mass passes to prevent the risk of pre-gelling. The machine is equipped with a closed-jacketed pump housing that keeps the dosing accurate. Moulds used in the system are made of top-quality hygienic and rigid polycarbonate material, but can also deposit in silicon moulds. Controls for piston parameters such as piston speed, suck back, and stroke length can be adjusted through an intuitive HMI interface.

Entry-level starchless depositor for nutraceutical gummies

While the demand for botanical sleep aids is rising, it's creating more space for newcomers in the market. Traditional sleep remedies like teas, tablets,

Enter the world of relaxation by making sleep gummies - Making.com

Enter the world of relaxation by making sleep gummies

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By gradually investing in the individual parts, a production line grows along with the company, allowing startups to enter the world of automated confectionery &amp; nutraceutical manufacturing.


<h2>Develop nutraceutical gummy formulations safely with a modular system</h2>
The complete production line from Tanis involves several pieces of equipment designed to function together to maximize laboratory-scale production output for nutraceutical gummies. Gummy production begins with the OTC 400S NS Kitchen, which features a pre-blending vessel for the homogeneous mixing of ingredients and a continuous cooking system with temperature control for precise cooking without burning the blended ingredients. The system also has an integrated vacuumizer to remove air bubbles and excess moisture during cooking.

The Additive Blending System (ABS) accurately weighs the gummy mass before incorporating pre-weighed additives. The mixing system ensures a thorough and even blend for the perfect gummy formula. After cooking, the mixture goes to the OTC 400S NS depositor, which features heated contact surfaces to prevent pre-gelling of the product and is equipped with a closed jacketed pump housing for accurate dosing of the moulds provided. Each mould is made of hygienic and rigid polycarbonate or silicon material.

The loaded moulds are then stored in the OTC 400S NS Conditioner, which features integrated air handling units with a desiccant dryer capable of uniformly distributing airflow between trays within an environmentally controlled closed system to dry the gummies quickly. As soon as the gummies are dried and ready, they are loaded into the OTC 400S NS Demoulder, which features an automated system for removing CBD gummies from the trays without any physical contact from the operator using sanitary compressed air.

All pieces of equipment have hygienic designs suitable for handling high-value products like CBD gummies and are also designed to match the capacity of the next equipment, which allows easy adjustments to the settings of the operation.

Lab scale production line for nutraceutical gummy production

When venturing into the gummy business, be prepared for more innovations that are coming your way. In recent years, mushroom-infused gummies have emerged

Delving into the fungal fun of gummy goodness - Making.com

Delving into the fungal fun of gummy goodness

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Find production technology for Gummy Formulation, and connect directly with leading machine manufacturers worldwide.

Gummy Formulation Equipment

Which gummy formulation technology do you need?

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