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Maker - Product Challenge

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Changemakers

Fuel Filtration Equipment

Industry sees a future powered by hydrogen fuel. The chemical element is an excellent energy carrier that could significantly reduce carbon dioxide emissions across sectors without upending economic models. The tricky part, however, is extracting it in its pure form.

Hydrogen

As the worldwide demand for power keeps growing, the energy sector is diversifying its mix of sources. Pellet fuel offers a fossil-free alternative suitable for industrial and domestic sectors. But turning raw biomass, into pellets that comply with standards is a specialized process. Pellet fuel manufacturing equipment combines materials and additives to produce pellets of uniform size, density, and moisture content.

Pellet fuel

Sulphur

Building a fire with wood sticks and logs is one of the most wholesome experiences. But it would take a lot of trees to heat up our homes. Instead, the fire-stoking power of plant material can be concentrated in a wood pellet, boosting its burning efficiency. However, wood pellet making equipment and machinery involves more than just the compaction of sawdust. Processing high-quality pellets from biomass can be as intricate as loading a fire-lay.

Wood pellets

brochure_drm_filtration-units

Solid-liquid filtration solutions

Landline telephones in the 1980s were minimalist gadgets that kept getting slimmer in the 1990s. In contrast, cell phones in the same period were bulky and cumbersome. And once they lost their charge, they turned into a giant paperweight. Then came a revolution in batteries and automation with lithium-ion battery manufacturing equipment. Mobile phones packed more power, recharged faster, and endured more recharge cycles. Above all, they were light and small, making cell phones the inseparable companions they are today. But Lithium-ion batteries power much more than phones. As a result, the world is seeing steady growth in battery manufacturing equipment and lithium-ion production lines.

Lithium-ion batteries

Plastic pollution is one of the biggest climate-related problems mankind has. So what are your options? A bioplastic machine can help create an alternative to traditional plastics. Bioplastics, differently from regular plastics, don’t cause environmental contamination. Also, they don’t contain harmful ingredients and additives. Even with these benefits, the annual production of bioplastics is still less than one percent of all plastic making. However, the market is witnessing steady growth due to a rise in demand.

Bioplastics

Forged metal objects appear seamless, simple items. But as the use of metals changed over time and constructions became more intricate with additive manufacturing, a new way of processing materials surfaced. Metal powder manufacturing replaces the classic blacksmithing techniques, reducing scrap waste in the meantime. The final metal products, however, retain that shiny allure of the archetypal metal pieces.

Metal powder

Unlike natural resins, synthetic resins produced in the industry make up 30 to 60% of plastic composition. Silicone resins, gum arabic, epoxy resins, acrylic resin and carrageenan are some of the different types of synthetic resins that exist. You manufacture them using the chemical polymerization process. Synthetic resin making equipment can help you with that.

Synthetic resin

Painting as an integral aspect of the human tradition dates to thousand years ago. Of the many properties of the product, the drying time is important to consumers. The thickness of the paint and environmental factors like humidity affect this parameter. Paint manufacturing equipment must include a humidity test chamber to assess the behavior of paint under different weather conditions.

Paint

The ubiquitous plastic shopping bag was first designed as a reusable carrier. Its inventor, Sten Gustaf Thulin, will have been appalled to see his creation turn into a single-use object. But this disposable tendency is common to all plastic materials, from screw taps to milk carton lining. With plastic recycling equipment, however, plastic waste can be reprocessed and given a second lease of life.

Recycled plastic

“A party without cake is just a meeting.” America's beloved chef, Julia Child, couldn't have been more right. Nowadays, cakes are a blaze of colors and flavors and it's amazing to think that it only takes a few basic ingredients and steps to make them. Mix fat, flour, eggs, sugar, water and salt to make the batter. After baking and cooling it, let your imagination run wild when it comes to toppings, fillings, and decorations.

Cakes

The inventor of the lithium-ion battery predicted that solid-state batteries would become commercially available by the mid-2020s, making them an attractive option for energy storage in a wide range of applications, including electric vehicles. This battery type promises a marked improvement in safety, power, and environmental impact compared to current battery packs that use a liquid electrolyte. However, recent breakthroughs in the lab don’t automatically translate into mass production. The complex processing requires specially-designed manufacturing technology to make solid-state batteries a real solution, especially for the automotive industry.

Solid-state batteries

Patented heel volume filtration system allows maximum filtration of fluids

Self-cleaning feature means less downtime for maintenance

Wash-phase spraying of cake uses less wash liquid than conventional washing

Fully enclosed system, no contact from the operator or external debris

Unique concave-convex candle element design (cloverleaf shape)

Filtration Systems

Chemical

Mineral

Pharmaceutical

Industrial Filtration Equipment

Industrial filtration equipment separates solid matter from liquid by using a filter medium. The filter allows only the fluid to pass through but retains the solid matter. The choice of filtration equipment depends on the particle size, the consistency of the mixture, and the nature of your product.

Filtration

Connect directly with world leading manufacturers of industrial filtration equipment and find technology to build or improve your production line.

Filtration - Making.com

Industrial Filtration Equipment - Making.com

The battery revolution is as old as the industrial revolution. But batteries only emerged as a viable power source with lithium-ion solutions in the last quarter of the 20<sup>th</sup> century. Today, anything from power tools to automobiles runs on batteries, but advances in battery making equipment are eyeing more ambitious undertakings. Will we ever see battery-powered container ships? Will Battery Energy Storage Systems grow grid-scale successfully? Production technology is steadily moving towards this vision.

Batteries

Biomass

Due to their potential hazardous nature, chemicals are classified for proper identification and safety during production. Chemical classification depends on their properties, structures and functions. In the chemical industry, you can regard them as basic chemicals such as acids, chemical products to produce plastic materials and finished chemicals for use in cosmetology. As a manufacturer or engineer, you want to know their reactivity when using chemical processing equipment.

Chemicals

Energy is constantly changing, but it finds rest in a fuel. Once exposed to heat, though, these natural materials release their captured energy. Every aspect of everyday life – from manufacturing to digital services – is powered by the mastery of this complex conversion from fuel to energy.

Fuel

Can it be said that we live in the Plastic age? Basically, yes. From pillows over toothbrushes, and packaging to utensils, plastic is a widely used material in our day-to-day lives. But what is it? Plastics are synthetic or semi-synthetic materials built of polymers that are easily shaped into various structures with the help of plastic processing equipment such as extruders and molders.

Plastics

Industrial separation equipment encapsulates the separation process which is to separate components of a liquid mixture, for recovering dissolved solids from liquids. The choice of a suitable technology depends on the identification of the key physical or chemical property, such as size, mass, density, or boiling point, which sets the product of interest apart from the rest of the components. Separation technology is widely used in the pharmaceutical and chemical industries for the isolation of active ingredients and high-purity chemicals. As well as in waste management and recycling industries.

Separation

The FUNDABAC, from Dr. Mueller, is a self-cleaning filtration system for various industrial applications such as chemicals

Separating solids from liquids by filtration requires frequent cleaning or replacement of the filter medium during maintenance to keep an optimum volume

Self-cleaning candle filtration system - Making.com

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The marketplace for finding innovative production technology

Making.com

general-filtration-brochure-2020-pdf

General-Filtration-Brochure-2020.pdf

The waste oils from cooking in your kitchen could be transformed to biodiesel. Oily biomass such as soybean, animal fats, or recycled grease make excellent feedstocks to produce high quality alternative transport fuel. Materials are combined with an alcohol in a transesterification reactor that converts the mass into crude biodiesel. The finished product is a low-sulfur, biodegradable fuel that can be used in its pure formulation or in petroleum diesel fuel blends.

Biodiesel

Oleochemicals

Phosphorous is literally at the root of the food industry. An essential ingredient in agriculture, it contributes to plant seed formation and root development. But farmers do not simply give their soil a dose of the chemical element. Instead, phosphorous fertilizer processing equipment blends it with other materials to manufacture effective formulas.

Phosphorus fertilizer

Fast and easy to clean

Quick closer with long gasket lifetime

Decreases maintenance costs

Filter leaves remain stationary, no cake dropping during opening

Food

Our food chain starts in the soil, growing crops and livestock. But between the fields and the stores, there is a line of industrial food processing equipment. Processes may be as minimalistic as cleaning fruit and as complex as homogenizing milk alternatives made from pressed legumes. In each case, processing technology is an important link in the food production chain.

Liquid

Process

Continuous

liquid

In recent years the removal of sulphur has received increasing attention because of safety concerns, the need to reduce emissions, and because sulphur

Industrial leaf filter for chemicals - Making.com

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crown_iron_works_3239_brochure-pdf

Crown_Iron_Works_3239_brochure.pdf

Animal fat

Extends hydrotreater catalyst life up to 2 times

Effectively reduces phosphorus to less than 1 ppm

Handles various feedstocks including recycled waste streams

Improves plant uptime with reduced downtime

Optimized for renewable diesel industry standards

You can separate liquids and solids in semifluid materials with a filter press. This machine may be automatic or manual, and passes the viscous substance through a series of filter chambers that press against one another to squeeze out the liquids, draining them in a channel at the base of the structure. The liquids are extracted using pressurized air, leaving only the solids to be collected from between the movable plates.

Filter presses

Industrial

Blending

Purification is the removal of contaminating substances and by-products to increase the level of purity of the desired substance. Considerations for choosing a suitable purification system in the industry, include the physical state of the mixture, the desired product, required level of purity, the type of mixture, heat sensitivity of the product, number of purification steps needed, and the production volume. Industrial purification systems are used for the production of pure water in the food pharmaceutical and biotech industries.

Purification

In the renewable fuel industry, ensuring feedstocks are free from contaminants is critical for maintaining catalyst efficiency in hydrotreating processes.

Renewable diesel pretreatment system - Making.com

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crown_iron_works_3238_brochure-pdf

Crown_Iron_Works_3238_brochure.pdf

Handles a variety of biodiesel feedstocks

Reduces capital and operating expenses

Produces marketable byproducts

Continuous operation for maximum efficiency

Adaptable for edible oil production

A flexible containment solution prevents product loss and ensures that personnel is not exposed to harmful substances by locking in the product as it is transferred from one container to another. The choice of a containment system depends on the physical state of the product, the type of container from which the product is being transferred, and the type of container to which it is being moved. Flexible containment solutions are widely used in the pharmaceutical, food, and chemical industries to comply with health and safety regulations.

Flexible containment solutions

Screeners

Classifying

In the biodiesel production industry, one of the key challenges faced is ensuring the feedstock is adequately prepared for the transesterification

Biodiesel pretreatment system - Making.com

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images.html

As an alternative to conventional fuels, biogas is produced from the processing of biomass resources as an industrial feedstock. Biogas is a renewable and local energy source that contributes to sustainable heat and power production. Besides making use of agricultural wastes such as crop and forest residues and animal manure, biogas production converts organic wastes from industrial and municipal waste to energy. This is usually achieved by implementing the anaerobic digestion process in biogas plants.

Biogas

High methane recovery over 99.5%

Minimal electrical consumption (0.26-0.29 kWh/Nm3 of biogas)

Seamless integration into existing biogas facilities

Compact and modular design for easy installation

Scalable solutions for different biogas flow capacities

Biogas plants producing raw biogas often face the challenge of maximizing the methane content for applications such as grid injection, bio-CNG, and

Biogas upgrader for high methane yield - Making.com

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<h3>Going bio with primary fuels</h3>
Natural resources like bitumen or coal have long been used to generate heat and produce mechanical work. These primary fuels store energy that can either be used immediately or refined into a secondary fuel without causing any energy loss in the process.

Fossil fuels account for <a href="https://ourworldindata.org/grapher/global-primary-energy?country=~OWID_WRL" target="_blank" rel="noopener">over 85%</a> of primary energy consumption globally. In the last decade, however, alternatives such as <a href="https://making.com/products/biomass" target="_blank" rel="noopener">biomass</a> and modern <a href="https://making.com/products/biofuels" target="_blank" rel="noopener">biofuels</a> have been making modest but steady inroads.

Secondary fuels are produced to maximize their potential for combustion. Their prominent characteristics are derived from primary fuel using a process of distillation and refining.

These so-called artificial fuels are distributed for both industry and domestic use in solid states (e.g. charcoal) liquid (e.g. gasoline), or gas (e.g. methanol). New methods are producing more environmentally-responsible fuels such as ethanol or sustainable aviation fuel (SAF) that reduce the reliance on fossil fuels.

Making the most of raw resources with artificial fuels

<h3>How fuels came of age with the combustion engine</h3>
Secondary fuels were developed with the arrival of the combustion engines. In fact, early refineries used to <a href="https://www.kickassfacts.com/gasoline-and-oil-facts/" target="_blank" rel="noopener">discard petrol</a> as a waste material until technologies became efficient enough.

Today, most industrial applications, from trains to factory generators, rely on diesel compression engines. Concern over the ecological impact of diesel and limited raw resources, however, is encouraging sectors to pivot to sustainable alternatives such as <a href="https://making.com/biodiesel" target="_blank" rel="noopener">biodiesel</a>.

The combustion engine has literally propelled the industrial transformations in the last two centuries. The future, however, is looking to rely less on combustion and more on electrochemical reactions. Enter the fuel cell.

Fuel cells are versatile technologies that leverage <a href="https://making.com/hydrogen">hydrogen</a> to generate electricity and power. The cells are more efficient and, when green hydrogen is used, they emit no greenhouse gases. The only discharges are heat and water, which can both be harvested for other applications.

Revolutionizing power with the fuel cell

Fuel Processing Technology

Find production technology for making fuel and connect directly with leading machine and equipment manufacturers worldwide.

Find production technology for making , and connect directly with leading machine manufacturers worldwide.

Find Fuel making equipment - Making.com

Fuel Processing Technology - Making.com

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Large industries are shifting towards more environment-friendly technology, such as recycling wastes and utilizing them as an alternate energy source. For instance, sawdust and wood chips from wood mills are collected and processed into pellets which can be used in households or large industrial plants as a source of energy for heating systems. Plastic waste can also be recycled and made into pellets. Later these will be used in injection and molding machines to produce bottles, containers, or bags.


<h2>Turning wood and plastic byproducts into uniform pellets using a complete pelletizing system</h2>
The Complete Pellet Line from SALMATEC is a pelletizing system that includes multiple processes from conditioning raw materials and turning them into uniformly sized pellets. The entire system is specifically designed for the required product specifications. The conditioner helps the products achieve the optimum amount of moisture before feeding them to the pelletizer. The moisture content of raw materials can be controlled through a conditioning system in which the product moves inside a chamber while steam is also injected.

The pelletizer can be equipped with 2 or 3 rollers and multiple knives to cut the extruded products from the die into the necessary pellet size. The pellets then go to the cooler to prevent them from sticking to each other before storing them for at least one day in the silos. This process allows the structure of the pellets to stay intact and prevents them from breaking into tiny particles. Each complete system is designed according to the desired production capacity, raw material input, and high safety standards.

Complete pellet line

At the industrial level, the application areas of pellets range widely in fields such as feeds, biomass, wood chips, sawdust, and other renewable raw materials. To adapt to the most diverse requirements, the pelleting presses must have a modular design while keeping maintenance costs low and providing a long service life.


<h2>Producing pellets using a modular pelleting press with an energy-efficient direct drive</h2>
The MAXIMA Pellet Mill from SALMATEC is an industrial-grade pelletizer capable of producing pellets for various applications like feeds, woodchips, recycled plastics, and many more renewable raw materials. The system has a vertical ring die with optional 2 or 3 rollers that can be equipped with a cooling system. The rollers press the product through the ring die at the highest possible pressure before cutting it down to the right size with its adjustable knife. The system has a lifting frame to support heavy parts such as rollers and dies removed during maintenance.

The unit has a central lubrication system that automatically lubricates the rollers and the main bearings. A maintenance drive is equipped inside a well-ventilated housing for larger units to ensure slow and safe die rotation for work on the press tools. The system is made from high-quality materials and complies with the latest safety standards and guidelines. The Maxima provides energy efficiency and equal power transmission thanks to a one-step operated v-belt drive. The system is available in various capacities of up to 50 tons per hour, depending on the type of machine and product application.

Industrial pellet mill

Pelleted feed

Your sawmill is churning out heaps of waste. Unless you’re turning your mill residues into bioenergy. Wood processing industries in Europe and the United

Turn wood waste into good waste - Making.com

Turn wood waste into good waste

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Nathanael

Torrefaction is a thermal process where biomass (like wood or straw) is heated in the absence of oxygen at atmospheric pressure to create a coal-like material.

Torrefaction is a thermal process where biomass is heated in the absence of oxygen at atmospheric pressure to create a coal-like material, in the shape of

How to make a more effective fuel: black pellets - Making.com

How to make a more effective fuel: black pellets

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We are happy to share our knowledge on making animal feed and how to make good use of what grows on the land. Send us a message and we will help you solve your production challenge.

Also referred to as biogas purification, biogas upgrading is an excellent alternative to a CHP (combined heat and power) system that generates heat and electricity. CHP’s are usually expensive and causes air pollution. However, a biogas upgrading system can turn your plant into a sustainable and profitable organization. You thus need a membrane separation technology which is able to upgrade biogas to natural gas quality by filtering out CO2 and other unwanted components.


<h2>Separates methane from biogas with more than 99.5% efficiency</h2>
PurePac Grand by Bright Biomethane is a sustainable biogas upgrading solution, ideal for large-scale biomethane production. The membrane separation modules are designed into a 45 ft. container, whereas the pre-treatment and compressor are situated outside the housing. You can also use this model as an indoor unit solution, but the pre-treatment will then have to be placed outside the building.

It is capable of upgrading over 1,000 Nm3/hr of biogas to biomethane, making it ideal for vehicular fuel production and gas grid injection. The unit can also be extended with a carbon dioxide recovery system for food-grade CO2 production, thus creating an additional source of revenue for plant owners.

The patented three-stage membrane separation process ensures that the biomethane is able to meet the requirements of specific applications. Operators can install a special heat recovery system for the production of high-temperature water.

Furthermore, the process does not require water or chemicals, eliminating any disposal problems and unforeseen costs. Lastly, it can produce biomethane from most types of biomass feedstock, including agricultural waste, manure, and municipal wastes and sludges.

Efficient sized biomethane production system

Membrane separation technology for biogas purification is considered as an effective alternative to combined heat and power system due to the decrease in electricity prices as well as in the demand for electricity and heat. Most importantly, the purified biogas production, also known as biomethane or renewable natural gas, utilizes the biogas produced from organic waste streams, which turns waste into energy. It is thus a sustainable solution to fossil fuels.


<h2>Ensures low maintenance costs and low energy consumption</h2>
A patented design by Bright Biomethane, PurePac Medium is an incredibly effective and relatively compact biogas upgrading system. The membrane separation modules are designed to fit inside a single 40 ft. container, while the compressor and pre-treatment mechanism are situated outside the housing.

Boasting a three-stage membrane arrangement, the system’s patented and innovative design achieves an incredibly efficient methane recovery of more than 99.5%, with a methane slip of less than 0.5%.  Since it uses highly selective membranes, with high separation efficiency, it is able to achieve the highest possible methane yield.

The membrane unit separates the gas by applying an imposed pressure difference over the membrane, which results in two different gas streams. One is a CO2-rich gas, and the other is a product gas that has a high methane value. The model is ideal for upgrading 400 to 1000 Nm3/hr of biogas to biomethane and can be used for the production of vehicle fuel or for gas grid injection. A CO2 recovery system can be added to the unit, enabling the production of food-grade carbon dioxide.

&nbsp;

Large-scale biomethane production system

Supported by clean fuel policies and incentives, biogas and biomethane production is gaining worldwide momentum as an alternative to fossil fuels.

Biomethane is the energy of the future - Making.com

Biomethane is the energy of the future

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Find production technology for filtering fuels, and connect directly with leading machine manufacturers worldwide.

Fuel Filtration

Fuel Filtration - Making.com

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Fuel Filtration Equipment

Which fuel filtration technology do you need?

Self-cleaning candle filtration system

Industrial leaf filter for chemicals

Renewable diesel pretreatment system

Biodiesel pretreatment system

Biogas upgrader for high methane yield

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